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SHRUTI ENGINEERING
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AC Brake Helical Gear Motor

AC Brake Helical Gear Motor Specification

Bearing Type
Deep Groove Ball Bearing

Standard
IEC Standards

Torque
Up to 1000 Nm

Motor Type
Three Phase AC Brake Helical Gear Motor

Poles Number
4 Poles

Starting Type
Direct On Line

Pressure
Atmospheric

Rated Frequency
50 Hz

Efficacy
IE2 / IE3

Ambient Temperature
-10C to +50C

Rated Voltage
415 V

Cooling Method
Surface Cooling (TEFC)

Horse Power
0.25 HP to 10 HP

Features
Compact design, Low maintenance, High performance, Integrated brake

Voltage
415 V

Power Rating
0.18 kW to 7.5 kW

Current Type
AC

Sealed Type
Totally Enclosed

Noise Level
<75 dB

Product Type
AC Brake Helical Gear Motor

Output Power
0.18 kW to 7.5 kW

Frequency (MHz)
50 Hz

Protect Feature
IP55

Phase
Three Phase

Speed
1440 RPM

Power
0.25 HP to 10 HP

Color
Blue

Dimension (L*W*H)
Custom as per model

Weight
Depends on model (approx. 25-90 kg)

Shaft Diameter
18 mm to 40 mm

Mounting Type
Foot / Flange Mount

IP Rating
IP55

Insulation Class
F

Material of Construction
Cast Iron / Aluminium

Gearbox Type
Helical

Duty Cycle
S1 Continuous

Thermal Protection
PTC / Bimetallic strip

Gear Ratio
Up to 200:1

Brake Type
Electromagnetic AC Brake

Application
Conveyors, Elevators, Material Handling, Packaging Machinery

Lubrication
Grease lubricated

Mounting Position
Horizontal / Vertical

Service Factor
1.5

About AC Brake Helical Gear Motor

Shruti Engineering is a trusted Supplier of Helical Gear Brake Motors, offering high-performance, durable, and reliable motor solutions for a wide range of industrial applications. Our motors integrate precision-engineered helical gears with fail-safe braking systems, ensuring smooth torque transmission, instant stopping, and safe operation under heavy loads.

Ideal for cranes, hoists, lifts, conveyors, and material handling systems, our gear motors are designed to provide long service life, low maintenance, and consistent performance in demanding industrial environments.

Reliable Performance for Heavy-Duty Applications

Engineered for continuous operation, the AC Brake Helical Gear Motor delivers dependable power and control in applications such as conveyors, elevators, packaging, and material handling. Its sturdy construction and integrated safety features ensure long-term, trouble-free service.

Advanced Safety and Protection Features

This motor is equipped with comprehensive protection including IP55 enclosure, thermal protection via PTC or bimetallic strips, and high-quality insulation (Class F). Whether installed in horizontal or vertical positions, it withstands stringent industrial conditions with ease.

Flexible and Efficient Design

Offering a power range from 0.25 HP to 10 HP (0.18 kW to 7.5 kW) and gear ratios up to 200:1, this versatile motor ensures energy-efficient performance (IE2/IE3) and can be customized for size, mounting, and shaft specifications to fit varied application needs.

FAQ's of AC Brake Helical Gear Motor:

Q: How does the electromagnetic AC brake function in this gear motor?

A: The electromagnetic AC brake provides immediate and reliable stopping power by engaging automatically when the power supply is cut, ensuring safe and precise control for applications like conveyors and elevators.

Q: What are the key advantages of using a helical gearbox in this motor?

A: Helical gearboxes offer higher efficiency, quieter operation, and greater torque transmission compared to other types, making this motor ideal for demanding and continuous duty cycles.

Q: Where can this AC Brake Helical Gear Motor be installed?

A: It can be mounted both horizontally and vertically, making it suitable for a wide range of industrial installations such as packaging lines, material handling systems, and lifting equipment.

Q: What maintenance is required for this gear motor?

A: The motor's grease-lubricated bearings and robust construction mean it requires minimal maintenance, mainly periodic inspection and checking of lubrication to ensure optimal performance.

Q: When is thermal protection activated, and how does it work?

A: Thermal protection-using either a PTC sensor or bimetallic strip-activates when the motor temperature exceeds safe limits, automatically disconnecting the motor to prevent overheating and potential damage.

Q: What is the process for selecting the correct model for specific applications?

A: To select the right model, consider the required output power, torque, gear ratio, mounting position, environment, and duty cycle. Custom dimensions and mounting options are available to meet specific operational requirements.

Q: What are the main benefits of using this motor type in material handling applications?

A: Benefits include integrated braking for safety, high performance under continuous operation, energy efficiency (IE2/IE3), low noise, and compatibility with tough industrial conditions due to its durable, protected design.

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