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SHRUTI ENGINEERING
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AC Electromagnetic Brake Motor with Helical Gearbox

AC Electromagnetic Brake Motor with Helical Gearbox Specification

Efficacy
High Efficiency

Current Type
AC

Bearing Type
Deep Groove Ball Bearing

Rated Voltage
415 V

Torque
Up to 600 Nm

Cooling Method
Totally Enclosed Fan Cooled (TEFC)

Rated Frequency
50 Hz

Horse Power
0.25 HP to 40 HP

Voltage
415 V

Ambient Temperature
-15C to +45C

Features
Electromagnetic brake, high torque, maintenance-free

Starting Type
Direct On Line (DOL)

Sealed Type
Totally Enclosed

Motor Type
AC Induction with Electromagnetic Brake

Poles Number
2, 4, 6 Poles

Power Rating
0.18 kW to 30 kW

Noise Level
Low

Standard
IS, IEC, CE compliant

Product Type
Brake Motor with Helical Gearbox

Output Power
0.18 kW to 30 kW

Frequency (MHz)
50 Hz / 60 Hz

Protect Feature
IP55

Phase
Three Phase

Speed
14 to 280 RPM (Output)

Power
0.25 HP to 40 HP

Color
Blue

Dimension (L*W*H)
Customized as per model

Weight
Depends on model (approx. 18 kg to 250 kg)

Shaft Diameter
varies by model (ranges from 20 mm to 85 mm)

Mounting Type
Foot Mounted

IP Rating
IP55

Brake Type
Fail Safe AC Electromagnetic Brake

Backstop
Optional

Gearbox Type
Helical, Inline

Application
Conveyors, Material Handling, Lifts, Cranes, Packaging Machinery

Gear Material
High-grade Alloy Steel

Gear Ratio
3:1 to 100:1

Duty
S1 (Continuous Duty)

Lubrication
Synthetic Oil Filled

Vibration
Low Vibration

Insulation Class
Class F

Coupling
Flexible or Rigid (on request)

About AC Electromagnetic Brake Motor with Helical Gearbox

We, Shruti Engineering, are an appreciated manufacturer, exporter and supplier of high quality Disc Brakes and Industrial Hoists. Offered range of products includes Foot Mounted Brake Motor, Disc Brake and Liner Brake.

High-Performance Gearbox and Brake

This AC Electromagnetic Brake Motor boasts a helical, inline gearbox crafted from high-grade alloy steel and lubricated with synthetic oil. The fail-safe electromagnetic brake ensures reliable stopping, even during power loss, enhancing operational safety. With gear ratios from 3:1 to 100:1 and torque capacities up to 600 Nm, it supports a wide array of demanding industrial applications.

Built for Efficiency and Reliability

Engineered for continuous duty (S1) and high efficiency, the motor is equipped with Class F insulation, deep groove ball bearings, and a totally enclosed fan-cooled (TEFC) design. With IP55 protection and low vibration/noise attributes, it withstands harsh environments while minimizing maintenance needs.

Versatile Industrial Applications

Ideal for material handling, conveyors, lifts, cranes, and packaging machinery, this motor adapts to various operational requirements. Flexible mounting, optional backstop, and customizable dimensions ensure easy integration into new or existing systems, while compliance with IS, IEC, and CE standards guarantees performance and safety.

FAQ's of AC Electromagnetic Brake Motor with Helical Gearbox:

Q: How does the fail-safe AC electromagnetic brake function in this motor?

A: The fail-safe AC electromagnetic brake is designed to automatically engage when electrical power is lost or the motor is de-energized. This ensures immediate stopping and secures the load, making it a reliable choice for safety-critical applications such as lifts, conveyors, and cranes.

Q: What are the benefits of using a helical, inline gearbox in this motor system?

A: Helical, inline gearboxes provide smooth and efficient power transmission with minimal noise and vibration due to their angled teeth and robust construction. This design accommodates high torque, increases gear lifespan, and ensures greater reliability in continuous duty industrial operations.

Q: When should synthetic oil be changed in the gearbox, and what is its role?

A: Synthetic oil, which fills the gearbox, ensures optimal lubrication, reduces wear, and helps dissipate heat. While maintenance intervals vary by application, it is generally advisable to check and replace the oil annually or as specified in the user manual for extended gear life and efficiency.

Q: Where can this AC brake motor be installed, and what mounting options are available?

A: This motor is suited for diverse environments, including industrial plants, warehouses, and material handling facilities. It is foot-mounted for stable installation, and dimensions can be customized to fit specific layouts or machinery requirements. Flexible or rigid couplings are available upon request.

Q: What process ensures that the gear motor maintains high efficiency and reliability?

A: The combination of high-grade alloy steel gears, synthetic oil lubrication, Class F insulation, and deep groove ball bearings ensures smooth operation, reduced friction, and exceptional efficiency. Totally enclosed fan-cooled (TEFC) construction and IP55 sealing provide additional protection and reliability over long periods of continuous use.

Q: How does the optional backstop enhance the motor's functionality?

A: An optional backstop prevents reverse rotation of the gearbox, particularly useful in applications such as inclined conveyors and lifts, ensuring controlled and safe movement. This feature adds a layer of operational security, especially in load-bearing or gravity-impacted systems.

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