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AC Helical Gear Box

AC Helical Gear Box Specification

Gear Type
Helical Gear

Material
Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Planetary / Parallel Shaft

Direction
Bidirectional

Output Torque
Up to 10,000 Nm

Rated Power
0.37 kW - 75 kW

Input Speed
Up to 1800 rpm

Output Speed
Up to 250 rpm

Voltage
380V, 415V (customizable)

Efficiency
Up to 96%

Protection Class
IP55 / IP65

Housing Coating
Epoxy Powder Coated

Noise Level
<70 dB(A)

Applications
Conveyors, Mixers, Agitators, Elevators

Service Factor
1.2 - 2.0

Mounting Type
Foot / Flange Mounted

Lubrication
Oil Splash / Forced Lubrication

Operating Temperature
-10C to +80C

About AC Helical Gear Box

Our range of helical gears is manufactured using superior quality raw material. These find their application in connection of parallel shafts as these comprise of involute teeth and also helps in generation of torque motion and reduces friction. These gears provide constant motion with the help of constant power. They are

Superior Engineering for Maximum Performance

Designed to excel in challenging industrial environments, our AC Helical Gear Box combines planetary or parallel shaft gearing with precision machining and helical tooth profiles. The efficient transmission reduces energy losses and maintains smooth, quiet operation, making it suitable for a wide range of machinery and automated systems. Robust housing and advanced coatings further enhance longevity and reliability.

Versatile Applications and Customization

This gearbox is adaptable to diverse operational needs, with customizable voltages (380V/415V), different mounting types, and operating speeds up to 1800 rpm input and 250 rpm output. It is ideal for installations requiring flexibility and consistent torque delivery, including conveyors, elevators, mixers, and agitators. Service factors between 1.2 and 2.0 guarantee performance even under varying load conditions.

FAQ's of AC Helical Gear Box:

Q: How is the AC Helical Gear Box installed and what mounting options are available?

A: The AC Helical Gear Box can be installed using either foot or flange mounting, ensuring compatibility with a wide range of equipment configurations. Installation should follow the manufacturer's guidelines for secure fitting, alignment, and proper lubrication setup.

Q: What lubrication methods are used in this gearbox?

A: This gear box supports both oil splash lubrication and forced lubrication systems, and the choice depends on the operating load, speed, and application. Both methods efficiently reduce friction and wear, extending the gearbox's lifespan.

Q: When should this gearbox be used in an industrial application?

A: You should use the AC Helical Gear Box for demanding applications such as conveyors, mixers, elevators, or agitators where reliable torque transmission, low noise, and durability are required. Its robust design is ideal for continuous or intermittent heavy-duty use.

Q: Where is the AC Helical Gear Box most commonly applied?

A: This gearbox is particularly popular in factories, processing plants, and automation systems that require efficient power transmission and bidirectional movement. Its versatility suits environments where high protection from dust and water (up to IP65) is necessary.

Q: What is the process for maintaining the gear box?

A: Regular inspection for oil levels, gear wear, and seal condition is recommended. Depending on usage, oil should be replaced or topped up per manufacturer instructions. Proper maintenance ensures continued high efficiency and extends operational life.

Q: How does the product's design benefit end users?

A: The helical gear design minimizes vibration and keeps noise below 70 dB(A), while high efficiency (up to 96%) reduces energy consumption. Its epoxy-coated housing offers excellent corrosion resistance, and the IP55/IP65 rating safeguards internal components, ensuring dependable operation over time.

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