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Copper Winding Helical Gear Motor

Copper Winding Helical Gear Motor Specification

Voltage
415 V

Torque
High, as per load requirements

Efficacy
High Efficiency

Current Type
AC

Noise Level
< 70 dB

Starting Type
Direct On Line (DOL)

Standard
IS/IEC Standard

Horse Power
0.5 HP to 10 HP

Motor Type
Helical Gear Motor with Copper Winding

Bearing Type
Heavy Duty Ball Bearings

Features
Compact design, high efficiency, low vibration

Cooling Method
Fan Cooled

Power Rating
0.37 kW to 7.5 kW

Sealed Type
Yes

Rated Frequency
50 Hz

Poles Number
4

Rated Voltage
415 V

Ambient Temperature
Up to 50C

Product Type
Helical Gear Motor

Output Power
0.37 kW to 7.5 kW

Frequency (MHz)
50 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
1440 RPM

Power
0.5 HP to 10 HP

Color
Blue

Dimension (L*W*H)
Standard/As per design

Weight
Depends on model (Approx. 20 kg - 120 kg)

Shaft Diameter
Customizable as per requirement

Mounting Type
Foot / Flange Mounted

IP Rating
IP55

Gear Type
Helical

Insulation Class
Class F

Vibration Level
Low

Reduction Ratio
Up to 80:1

Housing Material
Cast Iron / Aluminum

Output Shaft Type
Solid / Hollow Shaft

Application
Industrial, Conveyors, Lifts, Mixers, etc.

Gear Material
High Grade Alloy Steel

Winding Material
100% Copper

Mount Position
Horizontal / Vertical

Temperature Rise
Within permissible limits

Duty Cycle
S1 Continuous Duty

Lubrication Type
Grease/Oil

Service Factor
1.15

About Copper Winding Helical Gear Motor

Single Phase Helical Gear AC Brake Motor Description

A Single Phase Helical Gear AC Brake Motor is a compact and efficient drive solution that integrates a single-phase AC motor, a precision-engineered helical gearbox, and a fail-safe electromagnetic brake. Designed for light to medium-duty industrial and lifting applications, it offers smooth torque transmission, reliable braking, and energy-efficient performance.

The single-phase AC motor ensures easy operation in locations without three-phase power supply, while the helical gear system provides high efficiency, low noise, and long service life. The built-in electromagnetic brake enables quick stopping and secure load holding, ensuring operational safety in hoists, conveyors, and material handling equipment.

Engineered for durability and safe performance, this motor is widely used in small cranes, lifts, packaging machines, and automation systems.

Engineered for Industrial Excellence

This helical gear motor features precision-machined alloy steel gears and 100% copper windings for reliable performance in demanding industrial settings. Its robust housing options, advanced lubrication, and low vibration operation ensure your machinery runs smoothly, efficiently, and with minimal maintenance.

Adaptable Design for Multiple Applications

Designed to handle a variety of industrial tasks, including conveyors, mixers, and lifts, our motor supports both foot and flange mounting. The customizable output shaft and compact form make it an ideal solution for space-constrained or custom machinery requirements.

FAQ's of Copper Winding Helical Gear Motor:

Q: How does the 100% copper winding benefit the gear motor's performance?

A: The use of 100% copper winding significantly enhances electrical conductivity, resulting in higher efficiency, improved heat dissipation, and longer operational life, especially under continuous-duty (S1) industrial applications.

Q: What is the process for installing this helical gear motor in my conveyor system?

A: Installation is straightforward: mount the motor in horizontal or vertical orientation as needed, connect the output shaft (solid or hollow as per your application), and ensure proper grease or oil lubrication. The motor supports direct-on-line starting for quick commissioning.

Q: Where can this gear motor be effectively utilized?

A: This motor is ideal for use in industrial setups such as conveyors, lifts, mixers, and other heavy-duty machinery requiring high efficiency, low vibration, and robust performance.

Q: What are the main advantages of a helical gear design over other gear types?

A: Helical gears provide smoother, quieter, and more efficient power transmission. They generate less vibration and noise compared to spur gears and offer a higher load capacity, making them suitable for continuous-duty applications.

Q: When should I choose horizontal versus vertical mounting for this gear motor?

A: Choose horizontal mounting when space allows for traditional setups and vertical mounting when installation space is limited or the application's requirements dictate this orientation. The motor's flexible design accommodates both options.

Q: How is motor safety and durability maintained in harsh industrial environments?

A: The motor comes with a Totally Enclosed Fan Cooled (TEFC) IP55-rated enclosure, robust cast iron/aluminum housing, and heavy-duty ball bearings. These features protect against dust, moisture, and mechanical impacts, ensuring long-term reliable operation.

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