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SHRUTI ENGINEERING
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DC Brake Friction Liner

DC Brake Friction Liner Specification

Thickness
6 mm

Pressure
Maximum 1.2 MPa

Shape
Round

Vehicle Type
Industrial Equipment & Lifting Devices

Material
High-Grade Friction Material with Steel Core

Loading Capacity
Up to 2500 Nm

Diameter
160 mm

Power
Suitable for 2.2 kW to 7.5 kW Motors

Voltage
24V/110V/220V (as per brake system)

Application
DC Electromagnetic Brake Systems, Industrial Machinery, Cranes, Hoists

Operating Temperature
-10C to 120C

Color
Black & Silver

Noise Level
Low

Maintenance
Replaceable Liner, Easy to Install

Compatibility
Customizable for Different Brake Models

Mounting Type
Keyed Shaft Mounting

Friction Coefficient
0.35 - 0.48

Wear Resistance
High, Suitable for Repetitive Applications

Service Life
Over 1 Million Operations

Hardness
RC 38-45

Surface Finish
Precision Ground

About DC Brake Friction Liner

Country of Origin	Made in India
Vehicle Type	Industrial
Packaging Type	Carton Box
Material	Aluminium
Thickness	10 MM
Brand/ Manufacturer	Shruti
Abestos	Non-Asbestos

OD 78

HUB BORE -14,15,PILOT

HUB LENGTH 20

TEETH 23

Superior Durability & Performance

Designed with high-grade friction material and a robust steel core, this DC brake liner delivers consistent performance for over a million operations. High wear resistance and a hardness of RC 38-45 ensure minimal replacement frequency, even in continuous-use applications. The precision ground surface enhances braking efficiency and contributes to quieter operation, making it suitable for environments that demand reliable, long-lasting braking solutions.

Customizable Compatibility

This friction liner is customizable for various brake models, ensuring seamless integration for a wide range of industrial machines, cranes, lifts, and hoists. The keyed shaft mounting simplifies the installation process, accommodating different system requirements and providing secure attachment suited to your unique application needs.

Easy Maintenance & Installation

Featuring a replaceable liner design, maintenance of this brake friction liner is efficient and cost-effective. Its user-friendly mounting process allows for quick installation and replacement, reducing downtime during routine servicing. The product's robust construction supports repetitive brake cycles, maintaining safety and reliability in high-frequency industrial operations.

FAQ's of DC Brake Friction Liner:

Q: How do I install the DC Brake Friction Liner on my machinery?

A: The liner is designed for keyed shaft mounting, which allows for secure and straightforward installation. Simply position the liner onto the keyed shaft of your brake system, ensuring a snug fit. The process is quick and does not require specialized tools.

Q: What types of brake models is this liner compatible with?

A: The liner is customizable and can be tailored to fit different brake models used in DC electromagnetic brake systems, including those found in industrial machinery, cranes, and hoists. Please provide your brake specifications for precise compatibility.

Q: Where can this friction liner be used?

A: This liner is suitable for various applications such as DC electromagnetic brake systems, industrial equipment, cranes, hoists, and other lifting devices that require reliable, high-performance braking. Its robust design makes it ideal for repetitive, heavy-duty use.

Q: What is the process for replacing the liner during maintenance?

A: When the liner shows signs of significant wear, it can be easily removed from the keyed shaft and replaced with a new one. The replaceable design streamlines maintenance, helping you maintain consistent braking performance with minimal downtime.

Q: What benefits does the high wear resistance and precision ground surface offer?

A: High wear resistance ensures a prolonged service life and reduces the frequency of replacements, while the precision ground surface delivers optimal friction and lower noise levels, contributing to safer, more efficient industrial operations.

Q: When should I consider replacing the friction liner?

A: Replace the liner when wear reduces its thickness or affects its performance. With high-grade construction, the liner is designed to last over one million operations, but periodic inspections are recommended to ensure safety and optimal function.

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