Double Stage Helical Gear Box

Double Stage Helical Gear Box Specification

Gear Type
Double Stage Helical

Material
Cast Iron / Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Double Stage

Direction
Both Direction Reversible

Output Torque
Up to 20,000 Nm (varies with model)

Rated Power
Up to 500 kW (varies with model)

Input Speed
Up to 1800 RPM

Output Speed
As per reduction ratio, typically 14 - 280 RPM

Voltage
380V / 415V (if with motor)

Efficiency
Up to 96%

Ambient Temperature Range
-10C to +50C

Applications
Conveyor Systems, Crushers, Elevators, Mixers, Industrial Machinery

Lubrication
Oil Splash Lubricated

Output Type
Solid Shaft Output

Mounting Type
Horizontal Foot Mounted

Input Type
Solid Shaft Input

Housing Surface
Anti-Corrosion Painted Finish

Maintenance
Low Maintenance Required

Cooling Method
Natural Air Cooled

Noise Level
Low Noise Operation

Service Factor
1.5 - 2.0

Double Stage Helical Gear Box About

We are offering a high quality Helical Gear Box. Suppiled using world class raw material and advanced technology. Our range of these motors is widely demanded by the clients for their noise-less operations, hassle free performance, easier maintenance, longer serving life and robust structures. These motors are offered in various models and specifications. Gear casing are manufactured from high grade cast iron and designed for maximum heat dissipation. Gear and Pinions are made from special hardening alloys steel and are specially Heat Treated.

Precision and Reliability for Heavy-Duty Applications

This double stage helical gear box is engineered for seamless integration with industrial machinery. Its precision-machined components and solid shaft input/output ensure smooth, reliable power delivery, suitable for both continuous and intermittent operations in environments such as conveyors and crushers.

Designed for Efficiency and Longevity

Utilizing splash oil lubrication and natural air cooling, this gear box achieves efficiency levels of up to 96%. The anti-corrosion painted finish and durable cast iron or steel materials provide lasting protection, ensuring low maintenance while operating within an ambient temperature range of -10C to +50C.

Flexible Installation and High Performance

With horizontal foot mounting and a reversible direction feature, installation is straightforward and adaptable to specific application needs. Supporting output speeds as per reduction ratios and offering a service factor between 1.5 and 2.0, this gear box meets diverse operational demands while delivering high output torque.

FAQ's of Double Stage Helical Gear Box:

Q: How is the Double Stage Helical Gear Box mounted and installed?

A: The gear box is designed for horizontal foot mounting, making it easy to install on a flat surface of machinery such as conveyors or crushers. This mounting type ensures stability and straightforward alignment during setup.

Q: What benefits does oil splash lubrication provide for the gear box?

A: Oil splash lubrication ensures that all moving parts are constantly coated with oil, reducing friction and wear. This method contributes to low maintenance requirements and extends the operational lifespan of the gear box.

Q: When should this gear box be used instead of a single stage or other types?

A: This double stage helical gear box is ideal for high torque applications requiring reliable speed reduction and quiet operation, such as industrial mixers, crushers, and elevators. It is preferred when greater torque and efficiency are necessary compared to single stage configurations.

Q: Where can this gear box be applied effectively?

A: The gear box is suitable for use in a variety of industrial settings including conveyor systems, crushers, elevators, mixers, and other heavy-duty machinery requiring dependable power transmission and low-noise performance.

Q: What process is involved in ensuring the gear box remains low-maintenance?

A: Routine inspection of oil levels, checking for leaks, and ensuring the anti-corrosion painted housing remains intact are the primary processes for maintenance. The precision design and lubrication system limit the need for frequent service.

Q: How does the gear box handle extreme temperature conditions?

A: The gear box operates efficiently in ambient temperatures ranging from -10C to +50C, aided by its natural air cooling method and durable housing, making it reliable in varied industrial environments.

Q: What are the primary usage benefits of the helical gear tooth profile and double stage arrangement?

A: The helical gear tooth profile provides smoother, quieter operation and higher load capacity. The double stage arrangement allows for significant speed reduction, delivering high torque with minimal energy loss, resulting in overall higher efficiency and performance.

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