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SHRUTI ENGINEERING
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Flange Mounted Helical Gear Box

Flange Mounted Helical Gear Box Specification

Gear Type
Helical Gears

Material
Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Helical

Direction
Bidirectional / Reversible

Output Torque
Up to 5000 Nm (varies by model)

Rated Power
Up to 100 kW (varies by design)

Input Speed
Up to 1800 RPM

Output Speed
10-400 RPM (depending on ratio)

Voltage
415V / 380V (if supplied with integral motor)

Efficiency
Up to 96%

Service Factor
1.5 to 2.0

Protection Class
IP55 (if supplied with electric motor)

Mounting Type
Flange Mounted

Shaft Material
EN8 / EN19 Steel

Application
Conveyors, Mixers, Industrial Machines

Lubrication
Oil Splash / Grease Packed

Noise Level
Low

Temperature Range
-10C to 60C

Surface Treatment
Powder Coated / Painted

About Flange Mounted Helical Gear Box

We, Shruti Engineering, are an appreciated manufacturer, exporter and supplier of high quality Disc Brakes and Industrial Hoists. Offered range of products includes Foot Mounted Brake Motor, Disc Brake and Liner Brake.

Superior Performance and Durability

Designed for demanding industrial environments, the flange mounted helical gear box boasts an impressive efficiency rate of up to 96%. Precision machined gears and a sturdy cast iron or alloy steel housing contribute to its reliability, low noise operation, and extended lifespan. Surface treatments such as powder coating or painting enhance protection against corrosion and wear, ensuring dependable performance in harsh conditions.

Flexible Applications and Mounting

This gear box is engineered for versatility, with a flange-mounted design suitable for easy installation across diverse applications. Widely used in conveyors, mixers, and various industrial machines, its bidirectional operation and range of ratios accommodate multiple output speeds. Whether your system requires high torque or efficient power transmission, this gearbox offers a tailored solution.

Enhanced Safety and Maintenance

With a service factor between 1.5 and 2.0 and IP55 protection (when supplied with an integral electric motor), this gear box prioritizes both operational reliability and safety. Lubrication options include both oil splash and grease packing, offering easy maintenance and ensuring optimal performance over a long service life.

FAQ's of Flange Mounted Helical Gear Box:

Q: How does the flange mounted helical gear box ensure reliable operation in industrial settings?

A: The gear box uses precision machined helical gears housed in durable cast iron or alloy steel, supporting low noise, high efficiency, and resistance to wear. Its robust design and service factor of 1.5 to 2.0 ensure reliable performance even under heavy and intermittent loads.

Q: What types of machinery can utilize this gear box, and how is it installed?

A: It is ideal for conveyors, mixers, and various industrial machines. Installation is straightforward thanks to its flange-mounted design, which allows direct attachment to compatible machine frames or assemblies for secure and stable operation.

Q: When should I choose oil splash versus grease-packed lubrication for this gearbox?

A: Oil splash lubrication is preferable for larger, continuously running gear boxes and high-speed applications, while grease-packed options suit smaller systems or those requiring reduced maintenance, such as intermittent-use machinery.

Q: Where can this gear box be used considering temperature and protection requirements?

A: With an operational range from -10C to 60C and IP55 protection (if supplied with an electric motor), it is suitable for most indoor and controlled outdoor industrial environments exposed to dust and moderate moisture.

Q: What maintenance process is recommended for optimal performance and longevity?

A: Periodic inspections for lubricant condition, housing integrity, and overall operation are advised. Follow manufacturer guidelines for changing oil or regreasing, and ensure the gearbox is kept clean and free from debris.

Q: How does using this gear box benefit my operations?

A: Operators benefit from high efficiency (up to 96%), low noise levels, bidirectional flexibility, and a durable, corrosion-resistant housing, ultimately reducing downtime, energy consumption, and maintenance costs.

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