Heavy Duty AC Brake

Heavy Duty AC Brake Specification

Thickness
Approx. 30 mm - 70 mm (depending on model)

Shape
Round/Disc

Pressure
Electromagnetic Activation Pressure

Vehicle Type
Not Applicable (Industrial Equipment)

Material
Cast Iron and Copper Winding

Loading Capacity
Heavy Duty (Applicable for industrial lifting systems)

Diameter
Available in standard sizes (Typically 100 mm to 300 mm options)

Power
AC Powered, 0.25 HP to 2 HP

Voltage
230V/415V AC, 50 Hz

Application
Electric Hoists, Cranes, Elevators, Lifting Equipment

Compliance
IS/IEC Standards

Response Time
Quick Release (Less than 50 ms)

Finish
Powder Coated (Blue)

Mounting
Flange Mounted

Protection Class
IP 54

Duty Cycle
Continuous (S1)

Coil Insulation
Class F or Higher

Noise Level
Low Noise Operation

Operational Temperature
-20C to +55C

Heavy Duty AC Brake About

Electromagnetic Brakes are used to bring any rotating motion (like that of an electric motor) to an instant stop. They are actuated / de actuated by energizing the brake coil with electric power. Advantage of the brake is that the driven machine can be stopped at the desired location instantaneously. Depending upon the design, Electromagnetic brakes are classified into 2 major types :

Normally ON (Failsafe)
Normally Off

Reliable Industrial Braking Performance

Designed specifically for heavy-duty applications, our AC brake delivers robust, consistent stopping power for equipment such as cranes, elevators, and hoists. Its rapid quick-release mechanism and continuous operation capabilities ensure minimal downtime and optimal safety in demanding environments. The premium cast iron and copper winding construction guarantees both resilience and efficiency.

Advanced Safety and Protection Features

The brake is engineered to offer maximum protection with an IP 54 rated enclosure, guarding against dust and water ingress. Its powder-coated blue finish not only enhances durability but also provides resistance against corrosive industrial conditions. Compliance with IS/IEC standards further assures operational reliability and user safety.

FAQ's of Heavy Duty AC Brake:

Q: How does the Heavy Duty AC Brake maintain low noise levels during operation?

A: The brake is designed with precision-engineered components and high-quality cast iron, which minimize vibration and sound during use. The electromagnetic activation mechanism further contributes to smooth and quiet operation, making it suitable for noise-sensitive industrial environments.

Q: What industries or equipment can benefit from using this AC brake model?

A: This AC brake is ideal for industrial lifting systems, including electric hoists, cranes, and elevators, as well as other heavy lifting equipment. Its durability and high loading capacity make it well-suited for manufacturing plants, warehouses, and construction sites.

Q: When should I choose flange-mounted brakes over other mounting styles?

A: Flange-mounted brakes offer superior stability and easy installation in heavy-duty systems where reliable alignment and secure attachment are critical. They are preferred for applications with high torque or frequent stopping requirements.

Q: Where can the brake operate efficiently in terms of temperature and environmental conditions?

A: The brake is engineered to perform reliably in operational temperatures ranging from -20C to +55C. Its IP 54 protection class ensures it can withstand dusty and moist industrial environments, although it is not intended for fully submerged or outdoor, unprotected locations.

Q: What is the process for installing the Heavy Duty AC Brake on existing lifting equipment?

A: Installation involves securely mounting the brake onto the equipment's flange, ensuring correct alignment with the shaft and securing electrical connections to a 230V or 415V AC, 50 Hz power supply. Always follow the provided manual and local standards, or consult our technical team if needed.

Q: How does the quick-release response time benefit industrial operations?

A: With a response time of less than 50 ms, the brake enables prompt disengagement, which is crucial for precise load handling, improved safety, and higher productivity during rapid workflow transitions or emergency stops.

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