Heavy Duty Helical Gear Brake Motor

Heavy Duty Helical Gear Brake Motor Specification

Pressure
Standard Atmospheric

Starting Type
Direct On Line (DOL), Star-Delta

Bearing Type
Deep Groove Ball Bearings

Voltage
220 V / 380 V / 415 V

Rated Frequency
50 Hz / 60 Hz

Horse Power
0.25 HP to 30 HP

Rated Voltage
415 V

Current Type
AC

Motor Type
Helical Gear Brake Motor

Noise Level
Low Noise (<70 dB)

Efficacy
High Efficiency

Features
High Durability, Compact Design, Smooth Operation, Overload Protection

Poles Number
2 / 4 / 6 Poles (based on motor)

Standard
IEC/IS Standard

Ambient Temperature
-15C to +40C

Torque
High Starting Torque

Cooling Method
Fan Cooled

Power Rating
Standard/Custom as per application

Sealed Type
Sealed (IP55/IP56)

Product Type
Heavy Duty Helical Gear Brake Motor

Output Power
0.18 kW to 22 kW (varies by model)

Frequency (MHz)
50 Hz / 60 Hz

Protect Feature
TEFC (Totally Enclosed Fan Cooled), IP55

Phase
Three Phase

Speed
Varies, up to 1800 RPM

Power
Multiple options available depending on the requirement

Color
Blue

Dimension (L*W*H)
Varies by model, customizable

Weight
Varies by rating (approx. 50 kg to 350 kg)

Shaft Diameter
Custom (typically 20 mm to 60 mm)

Mounting Type
Foot Mounted (Horizontal)

IP Rating
IP55

Thermal Protection
Thermistor optional

Brake Type
Electromagnetic Brake

Duty Cycle
S1 Continuous Duty

Gear Ratio
5:1 to 100:1 available

Lubrication
Permanent Oil Bath Lubrication

Output Shaft Style
Solid/Keyed Shaft

Mounting Position
Horizontal/Vertical available

Insulation Class
Class F

Applications
Conveyor, Hoist, Lifts, Industrial Automation

Noise Emission
<70 dB(A) at 1 meter

Service Factor
1.15 or higher

Heavy Duty Helical Gear Brake Motor About

These Crane Duty Geared Brake Motors are mainly combination of Brake & Motor, These are inbuilt with AC Brake OR DC Brake
This dual functionality motors are widely used in the all type of industries & market, Which is needed brake operation in their operational cycle
Specifically designed for crane operation with robust in frequent starts/stops and reversals continuous with 60 Starts/Hr. to 300 Starts/Hr.

Application :

Ideally suitable for short time and intermittent duties
Widely use in Crane & Hoist application including LT & CT as well as Material Handling, Weirs & Sluices, Lift, Auxiliary in Rolling Mills, Etc.
Uses in all Industries

Versatile Gear Ratios and Power Options

With gear ratios ranging from 5:1 to 100:1 and output power options from 0.18 kW to 22 kW, this helical gear brake motor can be precisely matched to the unique torque and speed demands of your application. Multiple pole and voltage variants enable tailored solutions for diverse industrial needs.

Reliable and Durable Engineering

This motor is built for longevity, featuring permanent oil bath lubrication and deep groove ball bearings to ensure quiet, smooth, and reliable operation. The robust TEFC (Totally Enclosed Fan Cooled) construction and IP55 rating shield the unit from dust, moisture, and harsh environments.

Flexible Mounting and Application

Offering both horizontal and vertical mounting choices plus output shaft customizations, this brake motor adapts to varied spatial layouts and system integrations. Its compact, durable architecture makes it ideal for conveyors, hoists, lifts, and other automated equipment requiring continuous-duty operation.

FAQ's of Heavy Duty Helical Gear Brake Motor:

Q: How does the electromagnetic brake function in this helical gear brake motor?

A: The electromagnetic brake provides precise and immediate stopping power by using electric current to engage the braking mechanism, ensuring safe and controlled stopping for applications such as conveyors, hoists, and lifts.

Q: What are the key benefits of permanent oil bath lubrication in this motor?

A: Permanent oil bath lubrication reduces maintenance needs, minimizes friction and wear, and ensures consistent, long-term performance by keeping gear components continuously lubricated.

Q: When should I select a particular gear ratio for my application?

A: The choice of gear ratio (from 5:1 to 100:1) depends on the required output speed and torque. Higher ratios suit applications needing increased torque and reduced speed, such as heavy lifting, while lower ratios favor higher speed operations like conveyor lines.

Q: Where can this gear brake motor be installed?

A: Its compact, sealed, and IP55-protected design allows installation in varied environments, including dusty or damp industrial settings, with mounting flexibility for both horizontal and vertical positions.

Q: What is the process for customizing the output shaft or dimensions?

A: Customization of the solid/keyed output shaft or motor dimensions can be requested during the ordering process, allowing you to specify size, fit, and shaft diameter for seamless integration with your machinery.

Q: How does this motor's noise level compare to similar products?

A: With noise emission under 70 dB(A) at one meter, this motor operates more quietly than many counterparts, enhancing workplace comfort and meeting strict noise compliance requirements.

Q: What advantages does the S1 continuous duty rating offer?

A: An S1 continuous duty rating means the motor is designed for non-stop operation at full load, making it ideal for applications where consistent performance and reliability are essential, such as industrial automation and materials handling.

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