Helical Gear AC Brake Motor for Cement Plant

Helical Gear AC Brake Motor for Cement Plant Specification

Noise Level
Less than 65 dB

Features
Durable construction, Low maintenance, High load capacity

Poles Number
4 Pole

Ambient Temperature
-15C to 50C

Pressure
Standard Atmosphere

Horse Power
Up to 40 HP

Cooling Method
Fan Cooled

Sealed Type
Totally Enclosed Fan Cooled (TEFC)

Power Rating
Up to 30 kW

Bearing Type
Deep Groove Ball Bearing

Rated Frequency
50 Hz

Torque
High Torque Output

Motor Type
Squirrel Cage Induction

Current Type
AC

Rated Voltage
415 V

Voltage
415 V

Efficacy
IE2/IE3

Starting Type
Direct Start

Standard
IS/IEC Standards

Product Type
Helical Gear AC Brake Motor

Output Power
Up to 30 kW

Frequency (MHz)
50/60 Hz

Protect Feature
IP55

Phase
Three Phase

Speed
1440-2880 RPM

Power
Electric

Color
Blue

Dimension (L*W*H)
470mm x 230mm x 260mm (indicative)

Weight
approximately 55 kg

Shaft Diameter
38 mm

Mounting Type
Foot Mount

IP Rating
IP55

Brake Type
Electromagnetic AC Brake

Mounting Position
Horizontal/Vertical as required

Enclosure
Cast Iron Body

Coupling Type
Flexible Coupling

Temperature Rise
Within Limits as per Standards

Gear Material
High Grade Alloy Steel

Insulation Class
Class F

Lubrication
Grease Packed

Gear Type
Helical

Duty Cycle
S1 (Continuous Duty)

Application
For Cement Plant Machinery

Helical Gear AC Brake Motor for Cement Plant About

These Crane Duty Geared Brake Motors are mainly combination of Brake & Motor, These are inbuilt with AC Brake OR DC Brake
This dual functionality motors are widely used in the all type of industries & market, Which is needed brake operation in their operational cycle
Specifically designed for crane operation with robust in frequent starts/stops and reversals continuous with 60 Starts/Hr. to 300 Starts/Hr.

Application :

Ideally suitable for short time and intermittent duties
Widely use in Crane & Hoist application including LT & CT as well as Material Handling, Weirs & Sluices, Lift, Auxiliary in Rolling Mills, Etc.
Uses in all Industries

Reliable Performance in Demanding Cement Operations

Designed specifically for cement plant machinery, this helical gear AC brake motor combines a rugged cast iron build with high-grade alloy steel gears. Its S1 duty cycle ensures uninterrupted performance, while the electromagnetic AC brake enhances operational safety. The flexible mounting options and superior IP55 protection make it adaptable to harsh industrial environments.

Optimized Power & Efficiency for Industrial Needs

With an output of up to 30 kW, IE2/IE3 energy efficiency, and a three-phase, 415 V power supply, this motor is suitable for both new installations and upgrades. It delivers impressive torque with low noise (<65 dB), and its grease-packed lubrication ensures high load capacity and extended service life, all conforming to IS/IEC standards.

FAQ's of Helical Gear AC Brake Motor for Cement Plant:

Q: How does the electromagnetic AC brake enhance safety in this motor?

A: The electromagnetic AC brake provides instant stopping power, allowing machinery in cement plants to halt quickly and securely during emergency or routine operations, thereby enhancing worker and equipment safety.

Q: What benefits do high-grade alloy steel gears offer for cement plant applications?

A: High-grade alloy steel gears deliver superior durability, resistance to wear, and greater load capacity, making them ideal for the heavy and continuous operations typical in cement plant environments.

Q: Where can this Helical Gear AC Brake Motor be installed?

A: This motor can be installed in various sections of cement plant machinery thanks to its flexible coupling and mounting options (horizontal or vertical), robust cast iron enclosure, and foot mount design.

Q: When should the motor's lubrication or maintenance schedule be followed?

A: As the motor is grease-packed for extended use, regular maintenance intervals are typically longer, but it is advisable to follow the manufacturer's recommended service schedule or conduct checks during plant maintenance shutdowns.

Q: What process ensures the motor operates efficiently under high loads?

A: The combination of a high-torque, squirrel cage induction design and efficient helical gearing ensures reliable power transmission and smooth operation, even under high-load situations common in cement processing.

Q: How does the IP55 TEFC enclosure protect the motor?

A: The IP55-rated, Totally Enclosed Fan Cooled (TEFC) enclosure prevents ingress of dust and moisture while maintaining optimal cooling, making the motor suitable for the dusty and challenging conditions of cement plants.

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