Helical Gear AC Brake Motor for Mixer

Helical Gear AC Brake Motor for Mixer Specification

Ambient Temperature
-15C to +50C

Pressure
Standard atmospheric

Cooling Method
IC 411 (Self Cooling)

Torque
High Starting Torque

Motor Type
AC Brake Motor with Helical Gear

Features
Robust & Compact Design, Low Noise Operation, Maintenance Free Operation, Precise Speed Control, Smooth Transmission

Bearing Type
Deep Groove Ball Bearing

Efficacy
High Efficiency

Noise Level
<70 dB

Starting Type
Direct On Line (DOL)

Rated Frequency
50 Hz

Current Type
AC

Poles Number
2/4/6 (as per model)

Horse Power
0.37 kW to 15 kW

Sealed Type
Totally Enclosed Fan Cooled (TEFC)

Standard
IS/IEC 60034-1

Voltage
220V/380V/415V AC

Rated Voltage
415V AC

Power Rating
Upto 15 kW

Product Type
Helical Gear AC Brake Motor for Mixer

Output Power
As per Model Specification

Frequency (MHz)
50 / 60 Hz (Rated as per motor)

Protect Feature
Thermal Overload Protection

Phase
Three Phase

Speed
Synchronous/Asynchronous as per application

Power
0.5 HP to 20 HP

Color
Blue

Dimension (L*W*H)
Custom as per requirement

Weight
As per model

Shaft Diameter
Custom as per requirement

Mounting Type
Foot Mounted / Flange Mounted

IP Rating
IP55

Service Factor
1.15

Thermal Class
Class B / F

Insulation Class
Class F

Vibration Level
Within permissible limits as per standards

Application
Mixer, Conveyor, Industrial Machinery

Brake Type
AC Electromagnetic Brake

Lubrication
Grease Packed / Oil Bath

Duty Cycle
S1 (Continuous)

Efficiency Class
IE2 / IE3 available on request

Mounting Position
Horizontal / Vertical

Gear Material
High Quality Alloy Steel

Reduction Ratio
As per application (Standard & Custom Gear Ratios)

Direction of Rotation
Reversible

Helical Gear AC Brake Motor for Mixer About

Shruti Engineering offers premium High Torque Helical Gear AC Brake Motors, engineered for heavy-duty industrial applications requiring maximum torque, reliable braking, and precise control. These motors combine robust helical gears with a fail-safe DC or electromagnetic brake, ensuring instant stopping and smooth torque transmission under load.

Ideal for cranes, hoists, lifts, conveyors, and material handling systems, these motors are designed for long service life, minimal maintenance, and efficient performance, even in demanding industrial environments.

Precision Performance & Efficiency

Our Helical Gear AC Brake Motor boasts high efficiency (IE2/IE3 available) and smooth transmission thanks to deep groove ball bearings and advanced lubrication methods (grease packed or oil bath). The high starting torque and robust build are tailored for synchronized and asynchronous speeds, delivering reliable performance for mixers and other industrial machinery.

Versatile Application & Mounting

Suitable for mixers, conveyors, and various industrial setups, this motor can be mounted horizontally or vertically, foot or flange mounted. The reversible rotation and custom output options-ranging from 0.37 kW to 15 kW-enhance its adaptability across sectors, ensuring optimal operation in different settings.

Enhanced Safety & Durability

Designed with a totally enclosed, fan-cooled body (TEFC) and IP55 protection, the motor is well-shielded from dust and moisture. Thermal overload protection and insulation class F or B safeguard the motor during continuous S1 duty, ensuring longevity and maintenance-free operation.

FAQ's of Helical Gear AC Brake Motor for Mixer:

Q: How does the AC electromagnetic brake function in this helical gear motor?

A: The AC electromagnetic brake instantly engages when power is cut, securely stopping the mixer or industrial equipment. This mechanism provides quick, reliable braking, ensuring safety and precision in operations that demand prompt halts, such as mixers and conveyors.

Q: What are the main benefits of using high quality alloy steel gears in this motor?

A: Gears made from high quality alloy steel deliver superior strength, wear resistance, and longevity. This results in reliable, low-maintenance operation, efficient power transmission, and smooth performance even in demanding industrial environments.

Q: When should I choose the grease packed versus oil bath lubrication option?

A: Grease packed lubrication is optimal for standard or intermittent duty and minimal maintenance, while oil bath lubrication is better suited for heavy-duty or continuous operations, ensuring consistent cooling and lubrication of moving parts over long periods.

Q: Where can this motor be installed considering its mounting flexibility?

A: This motor can be mounted either horizontally or vertically, and offers both foot and flange mounting types. Its versatile design allows integration into mixers, conveyors, or various industrial equipment setups according to space and operational needs.

Q: What is the process for customizing the gear ratio or dimensions of the motor?

A: To customize gear ratios or physical dimensions, you need to specify your application's requirements-such as speed, torque, shaft diameter, or mounting position-to the manufacturer or supplier. They will offer standard or bespoke solutions tailored to your operating parameters.

Q: How does the IP55 rating benefit the operation of this brake motor in industrial settings?

A: An IP55 rating shields the motor from dust ingress and low-pressure water jets, making it suitable for challenging industrial environments. This protection ensures the internal components remain unaffected by contaminants, enhancing motor reliability and service life.

Q: What usage advantages are provided by the IE2/IE3 efficiency and high starting torque?

A: IE2/IE3 efficiency classes guarantee reduced energy consumption paired with optimal performance, while high starting torque ensures rapid, effective acceleration of heavy loads. This combination improves both operational efficiency and cost-effectiveness in industrial mixing and conveyor tasks.

Tell us about your requirement