Helical Gear AC Brake Motor for Textile Machine

Helical Gear AC Brake Motor for Textile Machine Specification

Voltage
415 V

Poles Number
4 Poles

Features
Compact design, Low maintenance, Long operational life

Rated Frequency
50 Hz

Sealed Type
Sealed Against Dust and Moisture

Pressure
Standard Atmospheric

Efficacy
IE2/IE3 (as per availability)

Power Rating
Up to 20 HP

Rated Voltage
415 V

Starting Type
DOL

Bearing Type
Heavy Duty Ball Bearing

Motor Type
AC Induction Motor with Brake & Helical Gear

Noise Level
Low

Horse Power
0.5 HP - 20 HP

Standard
IS/IEC Standards

Torque
High Starting & Running Torque

Cooling Method
Fan Cooled

Ambient Temperature
-10C to 50C

Current Type
AC

Product Type
Helical Gear AC Brake Motor

Output Power
0.5 HP to 20 HP

Frequency (MHz)
50 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
1440 RPM

Power
370 W to 15 kW

Color
Blue

Dimension (L*W*H)
Customized as per application

Weight
Varies as per model

Shaft Diameter
As per standard model specifications

Mounting Type
Foot Mounted / Flange Mounted

IP Rating
IP55

Coupling
Flexible or Rigid as per application

Gear Material
Alloy Steel, Hardened and Profile Ground

Enclosure
Totally Enclosed

Overload Protection
Thermal Overload Relay (optional)

Application
Specifically designed for Textile Machine Drive

Gearbox Type
Helical Gearbox integrated

Brake Type
Electromagnetic AC Brake

Duty Type
S1 (Continuous Duty)

Lubrication
Oil filled for Gearbox

Insulation Class
Class F

Gear Ratio
Customizable as per requirement

Helical Gear AC Brake Motor for Textile Machine About

PBL Geared Motors

PBL Geared Motors are compact, robust, and high-performance drive solutions designed for reliable power transmission across industrial applications. Built with precision-engineered gears and durable housings, PBL geared motors combine efficiency, long service life, and smooth operation. They are suitable for applications requiring high torque at low speeds, ensuring optimal performance with minimal maintenance.

Key Features

High Torque Density Delivers maximum torque in a compact design.
Wide Range Available in worm, helical, bevel-helical, and planetary gear versions.
Energy Efficient Optimized gear geometry ensures low power loss.
Durable Construction Rigid housing with high-quality alloy steel gears.
Mounting Flexibility Foot-mounted, flange-mounted, and shaft-mounted options.
Smooth & Silent Operation Low noise and vibration levels.
Customizable Ratios, speeds, and torque capacities available as per requirement.

Technical Specifications (Typical Range)

Power Range: 0.18 kW to 75 kW (higher ratings on request)
Torque Range: Up to 10,000 Nm (depending on model)
Gear Ratios: 5:1 to 5000:1
Input Speed: 750 3000 rpm

Optimized Performance for Textile Machinery

Designed specifically for textile machine drives, this Helical Gear AC Brake Motor delivers powerful, continuous-duty performance. Its robust construction, featuring alloy steel gears and high starting torque, ensures consistent, trouble-free operation even under demanding conditions. Choose from flexible or rigid couplings for seamless integration.

Reliable Safety and Control Features

Equipped with an electromagnetic AC brake, this motor enables fast, reliable stops essential for textile processes. Optional thermal overload protection and a totally enclosed, fan-cooled design (TEFC) enhance operator safety and extend motor lifespan, meeting stringent industry standards.

Customizable for Diverse Requirements

The system offers customizable gear ratios and dimensions to suit various machine layouts, powers, and process needs. With various mounting and enclosure options, as well as output power up to 20 HP, this motor adapts to a wide spectrum of textile manufacturing requirements.

FAQ's of Helical Gear AC Brake Motor for Textile Machine:

Q: How is the Helical Gear AC Brake Motor integrated into textile machines?

A: The motor is designed for easy integration, offering foot or flange mounting options and customizable shaft diameters. Flexible or rigid couplings allow alignment with various textile machine configurations, ensuring quick installation and reliable operation.

Q: What advantages does the oil-filled helical gearbox provide?

A: An oil-filled gearbox ensures smooth power transmission, minimal wear, and low maintenance needs. The hardened alloy steel gears offer enhanced durability, delivering a quiet, efficient drive ideal for continuous textile machine use.

Q: When should the electromagnetic AC brake be used?

A: The electromagnetic AC brake is essential during halts in textile processing, enabling prompt, safe stopping of machine operations. This function protects both equipment and product quality by preventing unintended motion or overrun.

Q: Where is the Helical Gear AC Brake Motor suitable for use?

A: This motor is specifically engineered for textile machinery applications, particularly where continuous operation, controlled stopping, and high torque are required. Its enclosed, dust- and moisture-sealed design also makes it suitable for textile environments with challenging atmospheric conditions.

Q: What process benefits does the integrated brake motor offer?

A: The combination of a helical gearbox and electromagnetic AC brake ensures consistent process control, high starting and running torque, and increased safety. These features reduce machine downtime and enhance the quality and efficiency of textile manufacturing operations.

Q: How does the motor ensure long operational life and low maintenance?

A: The motor utilizes robust materials, including hardened alloy steel for gears and heavy-duty ball bearings. The oil-lubricated gearbox and totally enclosed, fan-cooled design (TEFC) prevent dust and moisture ingress, reducing the risk of breakdowns and extending service intervals.

Q: What benefits do users get from customizable options?

A: Customizable gear ratios, power outputs (from 0.5 HP to 20 HP), and mounting arrangements allow precise matching to diverse textile machines, ensuring optimal performance, reduced downtime, and adaptability to future process changes.

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