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Helical Gear Box 20:1 Ratio

Helical Gear Box 20:1 Ratio Specification

Gear Type
Helical Gearbox

Material
High-grade cast iron housing with steel alloy gears

Processing Type
Precision machined and heat treated

Gear Tooth Profile
Helical

Gearing Arrangement
Parallel

Direction
Bi-directional

Output Torque
Up to 800 Nm (varies by model)

Rated Power
0.37 kW to 15 kW (subject to selection)

Input Speed
Up to 1500 rpm

Output Speed
Approx. 75 rpm for 20:1 ratio

Voltage
No voltage (mechanical unit only; for electric motor driven system, standard industrial voltages apply)

Efficiency
95%

Lubrication
Splash / Oil Bath

Maintenance
Minimal with periodic lubricant checks

Shaft Type
Solid output shaft

Noise Level
Low (Helical design offers quieter operation)

Operating Temperature
-10C to 60C

Paint Finish
Corrosion resistant blue epoxy coating

Mounting Type
Flange Mounted

Applications
Conveyors, Mixers, Crushers, Industrial drives

Weight
Varies by model; typically 18-40 kg

About Helical Gear Box 20:1 Ratio

Helical Gear Box Supplier Description

We are a trusted Helical Gear Box Supplier, offering high-quality and precision-engineered helical gearboxes for a wide range of industrial applications. Our gearboxes are designed to provide smooth power transmission, high torque output, and reliable performance under heavy-duty and continuous operating conditions.

Crafted with precision and durability in mind, our helical gearboxes ensure low noise, minimal vibration, and energy-efficient operation. As a leading supplier, we focus on delivering robust, long-lasting, and cost-effective solutions tailored to meet diverse industrial needs.

Key Features:

High-quality helical gearboxes with precision-cut gears
Durable construction for heavy-duty and continuous operation
Smooth, quiet, and energy-efficient performance
Available in various configurations and mounting options
Low maintenance and long service life
Suitable for custom industrial applications

Precision and Durability for Demanding Applications

Constructed from high-grade cast iron with alloy steel gears, this gearbox is engineered for long life and exceptional strength. Precision machining and heat treatment of all components enable reliable performance in the toughest industrial environments, whether used in conveyors, mixers, or crushers. The advanced helical tooth profile not only enhances durability but also ensures stable, quiet operation.

Efficient Design and Easy Maintenance

Achieving 95% efficiency, the gearbox boasts a bi-directional, parallel arrangement for optimal power transmission. The splash or oil bath lubrication system reduces the need for frequent maintenance-simply schedule periodic lubricant checks for smooth performance. With its corrosion-resistant blue epoxy coating and robust construction, it withstands demanding conditions while minimizing maintenance requirements.

FAQ's of Helical Gear Box 20:1 Ratio:

Q: How is the Helical Gear Box 20:1 Ratio installed and where can it be mounted?

A: This gearbox is designed for flange mounting, which allows for secure and precise installation on a variety of equipment such as conveyors, mixers, and crushers. The flange mounting style ensures easy integration into industrial setups.

Q: What benefits does the helical gear tooth profile provide in this gearbox?

A: The helical gear tooth profile enhances load-carrying capacity and ensures smoother, quieter operation, resulting in reduced noise levels and improved operational efficiency compared to straight-cut gears.

Q: When do I need to perform maintenance on the gearbox, and what does it involve?

A: Maintenance is minimal due to the efficient splash or oil bath lubrication system. Periodic checks and replenishment or replacement of lubricant are recommended to ensure long-term, trouble-free performance.

Q: Where is this gearbox commonly used, and for which types of equipment is it suitable?

A: The Helical Gear Box 20:1 Ratio is ideally suited for use in various industrial applications, including conveyors, mixers, crushers, and other heavy-duty industrial drives requiring high torque and efficient power transmission.

Q: What output torque and speed can I expect from this gearbox model?

A: Depending on the specific model, the gearbox can deliver up to 800 Nm of output torque and provides an output speed of approximately 75 rpm with a 20:1 ratio.

Q: How does the corrosion-resistant blue epoxy coating benefit the gear box?

A: The blue epoxy coating provides a robust barrier against moisture, chemicals, and general environmental wear, ensuring long-term protection and reliability even in challenging industrial settings.

Q: What materials and processing methods are used in the gearbox construction?

A: The housing is made from high-grade cast iron, with gears crafted from steel alloys. All parts are precision machined and heat treated, ensuring durability, high strength, and precise gear engagement.

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