Helical Gear Box 30:1 Ratio

Helical Gear Box 30:1 Ratio Specification

Gear Type
Helical

Material
Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Helical

Direction
Universal (Both Directions)

Output Torque
Up to 3500 Nm (varies by model)

Rated Power
Up to 20 kW (varies by model)

Input Speed
Up to 1500 RPM

Output Speed
50 RPM (for 30:1 ratio at 1500 RPM input)

Voltage
Not applicable (Mechanical Gearbox)

Efficiency
95% (approximate)

Noise Level
Low Noise Operation

Temperature Range
-10C to +80C

Shaft Orientation
Horizontal

Ratio
30:1

Lubrication
Oil Splash Lubrication

Seal Type
Oil Seals (Double Lip)

Service Factor
1.5 to 2 (varies by application)

Application
Conveyors, Mixers, Material Handling, Industrial Machinery

Housing Color
Blue Coated

Mounting
Foot Mounted

Helical Gear Box 30:1 Ratio About

Shruti Engineering manufactures and supplies premium-quality Helical Gear Boxes for Lifts, designed to ensure smooth, safe, and efficient power transmission in elevator and lifting applications. These gearboxes are built with precision-engineered helical gears, providing high torque output, low noise, and vibration-free performance.

Our Helical Gear Boxes are compact, durable, and ideal for continuous and heavy-duty lift operations, ensuring reliable motion control and long service life. Each unit is engineered with robust materials and advanced design to handle vertical load applications with maximum efficiency.

Precision Engineering and Durable Materials

Helical Gear Box 30:1 Ratio is crafted from premium-grade cast iron or alloy steel, ensuring long-term reliability in challenging working conditions. The precision-machined helical gears provide smooth power transfer, while oil splash lubrication and double lip oil seals keep internal components protected and operating efficiently. Its design facilitates reduced maintenance needs and enhanced longevity.

Optimized Performance and Low Noise Operation

This gearbox is engineered for quietly powerful operation with a gear tooth profile specifically designed for low noise. Capable of sustaining up to 3500 Nm torque and rated for up to 20 kW of power, it maintains efficiency up to approximately 95%. The universal directional capability means it can be used in either rotational direction to suit diverse industrial setups.

Versatile Industrial Applications

Ideal for use in conveyors, mixers, material handling, and general industrial machinery, the Helical Gear Box 30:1 Ratio is adaptable to a wide range of systems. With a service factor between 1.5 and 2 (depending on application), it is tailored for reliable, long-term service in high-demand environments with easy foot mounting and robust blue-coated protective housing.

FAQ's of Helical Gear Box 30:1 Ratio:

Q: How does the oil splash lubrication system benefit the Helical Gear Box 30:1 Ratio?

A: The oil splash lubrication system ensures that all internal gears and bearings receive adequate lubrication during operation. This minimizes friction, reduces wear, and helps the gearbox maintain long-term performance with lower maintenance requirements.

Q: What applications are most suitable for this gearbox?

A: This helical gear box is ideal for a wide variety of industrial applications such as conveyors, mixers, material handling equipment, and general industrial machinery that require reliable, efficient, and quiet power transmission.

Q: When should I consider using a foot-mounted gearbox design?

A: A foot-mounted gearbox is best used when simple and secure installation to a flat surface is required. This design is ideal for stationary machinery or setups that demand stability and easy alignment during assembly.

Q: Where can the Helical Gear Box 30:1 Ratio be installed?

A: Thanks to its robust construction and temperature tolerance (-10C to +80C), this gearbox can be installed in most industrial environments, including factories, warehouses, or material processing plants where horizontal shaft orientation is preferred.

Q: What process ensures the reliability and longevity of the gearbox?

A: Precision machining of the helical gears, combined with oil splash lubrication and double lip oil seals, protect internal components from excessive wear and contamination, greatly enhancing the gear box's operational lifespan and reliability.

Q: How does this gearbox achieve low noise operation?

A: The helical gear tooth profile is specifically designed to ensure gradual engagement of the gears, reducing vibration and operational noise levels. This is especially beneficial in environments where quieter machinery is essential.

Q: What are the key benefits of the universal directional capability?

A: Universal (both direction) rotational capability enables flexible setup, allowing the gearbox to transmit power in either direction. This makes it adaptable to changing operational requirements or system modifications without extensive reconfiguration.

Tell us about your requirement