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SHRUTI ENGINEERING
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Helical Gear Box for Steel Plant

Helical Gear Box for Steel Plant Specification

Gear Type
Helical Gear

Material
High-grade Cast Iron / Alloy Steel

Processing Type
Precision Machined & Heat Treated

Gear Tooth Profile
Helical

Gearing Arrangement
Parallel

Direction
Bidirectional

Output Torque
Up to 50,000 Nm (varies by size)

Rated Power
Up to 250 kW

Input Speed
Up to 1800 RPM

Output Speed
5 RPM - 400 RPM (customizable)

Voltage
415V or as per requirement

Efficiency
95% to 98%

Mounting Type
Foot / Flange Mounted

Housing Finish
Corrosion-resistant blue enamel

Temperature Range
-10C to +60C

Applicable Industry
Steel Plant / Rolling Mill / Material Handling

Custom Options
Shaft size, mounting options, gear ratios

Sealing System
Double lip oil seals

Service Factor
1.5 - 2.0

Lubrication
Oil Splash / Forced Lubrication

Noise Level
Low ( 75 dB)

About Helical Gear Box for Steel Plant

Shruti Engineering is a trusted Manufacturer of Helical Gear Boxes, offering high-performance, durable, and precision-engineered gear solutions for a wide range of industrial applications. Our gearboxes are designed for smooth torque transmission, high efficiency, and long service life, ensuring reliable operation even under heavy-duty and continuous use.

Manufactured using premium-grade materials and advanced technology, our Helical Gear Boxes are ideal for cranes, conveyors, hoists, lifts, mixers, and material handling systems.

Robust Performance for Steel and Material Handling

This helical gear box is specifically tailored to withstand rigorous applications in steel plants, rolling mills, and material handling industries. Its precision machined gears and superior materials offer consistent torque handling, enabling smooth and reliable operation even at varying speeds and harsh conditions. The corrosion-resistant blue enamel finish further protects the gearbox, extending its life in challenging environments.

Versatile Mounting and Customization Options

Engineered for flexibility, the gearbox supports both foot and flange mounting, ensuring easy integration into existing systems. Customers can choose from a variety of customizable options, including gear ratios, shaft sizes, and mounting types, which makes it suitable for a wide array of industrial requirements.

Optimized Efficiency and Longevity

With advanced oil splash or forced lubrication systems and double lip oil seals, the gearbox maintains smooth operation and minimizes maintenance needs. High efficiency (up to 98%) and low noise levels contribute to energy savings and a more comfortable working environment, while the robust construction ensures long service life.

FAQ's of Helical Gear Box for Steel Plant:

Q: How does the foot or flange mounting option benefit installation?

A: The choice of foot or flange mounting offers flexibility, allowing the gear box to be securely installed to meet specific application requirements and space constraints, simplifying the integration into various machinery layouts used in steel plants and material handling systems.

Q: What type of lubrication system does this gear box use, and how does it impact maintenance?

A: Depending on operational needs, the helical gear box can utilize oil splash or forced lubrication. Both systems ensure consistent gear lubrication, minimize wear, and extend component life, resulting in lower maintenance frequency and reliable performance.

Q: When should the gearbox's service factor of 1.5-2.0 be considered?

A: The service factor indicates the gearbox's capacity for overload situations. For heavy-duty or continuous operations typical in steel plants, selecting the appropriate service factor ensures safety margins and prolongs the gearbox's lifespan even under fluctuating loads.

Q: Where can this gear box be effectively used?

A: It is ideally suited for steel plants, rolling mills, and material handling equipment, but its high efficiency and customizable features also make it appropriate for a range of other industrial applications demanding robust and reliable gear systems.

Q: What makes the noise level of this gear box advantageous?

A: Designed to operate at a maximum noise level of 75 dB, the gear box ensures quieter operations, contributing to improved workplace comfort and compliance with industrial noise regulations without sacrificing performance.

Q: How does the double lip oil seal system enhance performance?

A: The double lip oil seal ensures superior protection against oil leaks and contaminant ingress, supporting longer maintenance intervals and maintaining optimal lubrication, which is vital for demanding industrial use.

Q: What are the main benefits of using high-grade cast iron or alloy steel in the gear box construction?

A: These premium materials provide exceptional strength, wear resistance, and durability, which are essential for handling high torque and continuous operations, resulting in dependable performance and a long service life.

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