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Helical Gear Motor for Conveyor

Helical Gear Motor for Conveyor Specification

Torque
60 - 3000 Nm

Standard
IEC/IS

Current Type
AC

Features
High torque, Reliable, Low maintenance, Compact design

Poles Number
4 Poles

Motor Type
Helical Gear Motor

Sealed Type
Sealed

Rated Voltage
415 V

Horse Power
0.5 HP to 30 HP

Rated Frequency
50 Hz

Cooling Method
Totally Enclosed Fan Cooled (TEFC)

Ambient Temperature
-10C to +50C

Starting Type
DOL/Star Delta

Efficacy
IE2/IE3

Noise Level
Below 70 dB

Power Rating
Standard/Custom

Bearing Type
Heavy Duty Bearings

Voltage
380V/415V

Product Type
Gear Motor

Output Power
0.37 kW to 22 kW

Frequency (MHz)
50/60 Hz

Protect Feature
IP55

Phase
Three Phase

Speed
Up to 1400 RPM

Power
Up to 30 HP

Color
Blue/Black

Dimension (L*W*H)
Customizable as per application

Weight
25-150 kg (varies with size)

Shaft Diameter
18 mm - 60 mm

Mounting Type
Foot/Flange Mounted

IP Rating
IP55

Transmission Efficiency
Up to 96%

Insulation Class
Class F

Material
Cast Iron/Alloy Steel

Lubrication
Oil filled

Input Speed
Up to 1500 RPM

Application
Conveyor systems, Material handling

Service Life
Long service life, minimal maintenance

Output Shaft Position
Coaxial

Reduction Ratio
Up to 250:1

Connection Type
Terminal Box

Gearbox Type
Helical

Service Factor
1.0 to 1.8

About Helical Gear Motor for Conveyor

Foot Mounted Helical Gear AC Brake Motor Description

A Foot Mounted Helical Gear AC Brake Motor is a robust and high-performance drive solution designed for industrial applications requiring precise control, high torque, and reliable braking. This motor combines a durable AC motor with a precision-engineered helical gearbox and an integrated electromagnetic brake, mounted on a foot base for stable and secure installation.

The helical gearbox ensures smooth and efficient power transmission, while the AC brake provides instant stopping and holding capability, making it ideal for material handling, hoisting, and lifting applications. Its rugged construction ensures long service life, low maintenance, and reliable operation under heavy-duty conditions.

Key Features:

Foot-mounted design for easy and stable installation
High torque output with smooth, low-noise helical gear operation
Integrated AC electromagnetic brake for precise stopping and safety
Energy-efficient and durable construction
Suitable for continuous and intermittent duty cycles
Available in multiple power ratings and mounting configurations

Robust Design and Durable Materials

Built with sturdy cast iron or alloy steel, the Helical Gear Motor for Conveyor withstands heavy loads and continuous operation. Its sealed construction and IP55 protection ensure reliable performance in harsh industrial settings, resisting dust and water ingress while supporting long service life with minimal maintenance.

Efficient Performance for Material Handling

Designed for conveyor systems, this motor delivers high transmission efficiency-up to 96%-and supports a broad range of reduction ratios and torques. It is suitable for both standard and custom power requirements, with output power available from 0.37 kW to 22 kW, meeting the needs of various material handling applications.

Flexible Mounting and Easy Integration

The helical gear motor is compatible with foot or flange mounting, features a terminal box for simple connection, and accommodates custom dimensions for seamless integration. Heavy-duty bearings, class F insulation, and totally enclosed fan-cooled (TEFC) construction ensure consistent operation and reduced downtime in demanding environments.

FAQ's of Helical Gear Motor for Conveyor:

Q: How does the oil-filled lubrication benefit the Helical Gear Motor for Conveyor?

A: Oil-filled lubrication minimizes internal wear, reduces friction, and facilitates smoother gear operation. This results in a longer service life and decreases the frequency of required maintenance, making the gear motor cost-effective and reliable for continuous conveyor use.

Q: What applications are ideal for this helical gear motor?

A: This gear motor is tailored for conveyor systems and material handling tasks commonly found in industrial, manufacturing, and warehousing operations. Its robust construction, high torque, and reliable operation make it suitable for demanding applications requiring consistent movement and load handling.

Q: When should I opt for a standard versus custom power rating?

A: Standard power ratings are suitable for common conveyor applications with well-defined requirements. If your system demands unique torque, speed, or power specifications, a custom power rating ensures optimal performance tailored to your specific operational needs.

Q: Where can this gear motor be installed, considering mounting types?

A: The Helical Gear Motor can be foot or flange mounted, providing flexibility for horizontal or vertical installation on various conveyor structures. This versatility allows seamless adaptation to existing or new conveyor frameworks or material handling systems.

Q: What process is involved in integrating this gear motor into a conveyor system?

A: Integration typically involves selecting the appropriate mount type (foot or flange), connecting the motor via the terminal box, and adjusting shaft dimensions as needed. It is designed to be easily installed and maintained, with all key components accessible and customizable to fit your conveyor setup.

Q: How does the high transmission efficiency improve operational performance?

A: With transmission efficiency up to 96%, the gear motor converts more input power into useful work, resulting in reduced energy consumption and lower operating costs. This efficiency also minimizes heat generation, prolonging the lifespan of motor components.

Q: What are the primary benefits of choosing this helical gear motor for conveyors?

A: Key benefits include robust construction for heavy-duty use, high torque output, quiet and reliable operation, low maintenance requirements, and flexibility in mounting and integration. Its IP55 rating and advanced insulation further ensure suitability for a wide range of industrial environments.

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