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Helical Gear Motor for Industrial Machinery

Helical Gear Motor for Industrial Machinery Specification

Noise Level
<70 dB

Sealed Type
IP55 Enclosure

Poles Number
2, 4, 6 poles

Power Rating
Standard IEC

Pressure
Normal Atmospheric

Voltage
220V/380V/415V

Motor Type
Induction AC Motor

Horse Power
0.16 HP - 120 HP

Rated Frequency
50Hz / 60Hz

Efficacy
IE2/IE3

Starting Type
Direct On Line

Features
Compact Design, High Efficiency, High Torque, Durable, Low Vibration

Torque
10 Nm - 12000 Nm

Cooling Method
Fan Cooled

Current Type
AC

Bearing Type
Deep Groove Ball Bearing

Rated Voltage
220V/380V/415V

Standard
IEC/IS certified

Ambient Temperature
-15C to +40C

Product Type
Helical Gear Motor

Output Power
0.12 kW to 90 kW

Frequency (MHz)
50/60 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
14 to 280 RPM

Power
0.12 kW - 90 kW

Color
Blue

Dimension (L*W*H)
Custom, depends on model

Weight
45 kg (Approx.)

Shaft Diameter
Varies by model, e.g., 30 mm-60 mm

Mounting Type
Foot / Flange

IP Rating
IP55

Gear Ratio
Up to 300:1

Drive Type
Helical Gear

Duty Cycle
S1 Continuous

Frame Size
63 to 280

Insulation Class
F

Mounting Position
Horizontal/Vertical

Input Speed
Up to 1500 RPM

Output Shaft Type
Solid

Lubrication Type
Synthetic Oil Filled

Application
Industrial Conveyors, Mixers, Material Handling, Process Machinery

Thermal Protection
Optional

About Helical Gear Motor for Industrial Machinery

Helical Gear Reducer Motor Description

A Helical Gear Reducer Motor is a highly efficient and compact drive unit that integrates an electric motor with a precision-engineered helical gearbox. The gear reducer lowers the motors speed while increasing torque, making it suitable for a wide range of industrial applications that require reliable power transmission, high load capacity, and smooth operation.

The helical gear design ensures quiet performance, superior efficiency, and long service life compared to traditional gear systems. Built with robust materials and advanced engineering, these motors are capable of operating in continuous and heavy-duty conditions, providing dependable performance across industries.

Key Features:

High torque output with reduced motor speed.
Precision-cut helical gears for smooth and noise-free operation.
Energy-efficient with minimal power loss.
Compact design with high load-carrying capacity.
Available in foot-mounted, flange-mounted, or shaft-mounted options.
Durable and low-maintenance construction for long service life.

Versatile Application Range

Engineered for efficiency and reliability, this helical gear motor excels in industrial conveyors, mixers, material handling, and process equipment. Its wide range of frame sizes, mounting options, and output capabilities make it adaptable for numerous operational settings, ensuring optimal transmission and durability through continuous duty cycles.

Reliable and Durable Design

Featuring a robust construction with a solid output shaft and high-quality deep groove ball bearings, the gear motor boasts low vibration and minimal noise (<70 dB). The compact design and IP55-rated enclosure shield the motor from environmental hazards, while its cooling system maintains optimal performance during prolonged usage.

High Performance and Energy Efficiency

Designed for three-phase operation at 50/60 Hz, this gear motor adheres to IE2/IE3 efficiency classes and IEC/IS certifications. With a high torque range (10 Nm - 12000 Nm) and an efficacy-driven build, users benefit from reduced energy consumption and increased operational productivity across a wide range of industrial settings.

FAQ's of Helical Gear Motor for Industrial Machinery:

Q: How does the synthetic oil-filled lubrication benefit the gear motor's operation?

A: Synthetic oil-filled lubrication reduces friction and wear within the gear assembly, resulting in smoother operation, increased efficiency, and extended service life compared to conventional lubricants. This lubrication also maintains stable performance across a wide temperature range.

Q: What is the process for mounting the helical gear motor in industrial equipment?

A: The gear motor supports both horizontal and vertical mounting positions and can be affixed using foot or flange mounting types. Installation involves aligning the solid output shaft with the application's drive system and ensuring secure mounting per the IEC/IS standard guidelines.

Q: When should optional thermal protection be considered?

A: Optional thermal protection is recommended for installations where the gear motor operates at high loads, in high ambient temperatures, or under conditions where overheating risk is elevated. This feature provides an automatic shutdown mechanism to prevent damage in case of excessive temperature rise.

Q: Where can this gear motor be used within industrial environments?

A: It is well-suited for industrial applications such as conveyors, mixers, material handling systems, and process machinery requiring moderate to high torque, reliable operation, and continuous duty. Its IP55 enclosure makes it ideal for dusty or moist environments.

Q: What are the benefits of the Totally Enclosed Fan Cooled (TEFC) feature?

A: The TEFC enclosure prevents ingress of dust, moisture, and other contaminants, thereby enhancing motor durability and reliability. Combined with an efficient fan-cooling system, it keeps the motor at safe operating temperatures even during continual operation.

Q: How does the gear ratio range up to 300:1 impact the motor's performance?

A: A wide gear ratio range allows for precise adjustment of speed and torque to match specific application requirements. This flexibility ensures efficient transmission and adapts the drive output for varied industrial processes, enhancing overall performance.

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