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SHRUTI ENGINEERING
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Helical Gear Motor for Mixer

Helical Gear Motor for Mixer Specification

Standard
IS, IEC, CE certified

Efficacy
IE2/IE3 High Efficiency

Motor Type
Helical Gear Motor

Rated Voltage
380/415 V

Power Rating
Up to 160 kW

Horse Power
0.25 HP to 215 HP

Noise Level
< 70 dB(A)

Torque
Up to 18000 Nm

Poles Number
4/6 as per requirement

Features
High load carrying capacity, compact construction, shock load resistance, low noise, energy efficient

Bearing Type
Heavy Duty Ball/Roller Bearings

Cooling Method
Fan Cooled

Ambient Temperature
-15C to +40C

Starting Type
Direct On Line (DOL) or Star Delta

Rated Frequency
50 / 60 Hz

Sealed Type
Oil Sealed

Pressure
Standard atmospheric

Current Type
AC

Voltage
380 V / 415 V

Product Type
Helical Gear Motor for Mixer

Output Power
0.18 kW to 160 kW (customizable)

Frequency (MHz)
50/60 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
Up to 200 RPM (depending on ratio)

Power
Customizable as per requirement

Color
Blue

Dimension (L*W*H)
As per model (contact supplier)

Weight
Depends on configuration (Approx. 35-250 kg)

Shaft Diameter
As per design specification

Mounting Type
Foot/Flange Mounted

IP Rating
IP55

Coupling Type
Flexible/rigid available

Insulation Class
Class F

Reducer Housing Material
Cast Iron/Aluminum, powder coated finish

Optional Accessories
Thermistors, Heaters, Backstop, Encoder

Duty Type
S1 (Continuous Duty)

Maximum Permissible Radial Load
As per model, up to 15000 N

Service Factor
1.5 to 2.0

Application
Industrial Mixers, Agitators, Conveyors, Process Equipment

Drive Type
Integral with gear reducer

Output Shaft Position
Horizontal / vertical options available

Gear Material
High-grade alloy steel, hardened and ground

Lubrication Type
Oil bath lubrication

About Helical Gear Motor for Mixer

We, Shruti Engineering, are an appreciated manufacturer, exporter and supplier of high quality Disc Brakes and Industrial Hoists. Offered range of products includes Foot Mounted Brake Motor, Disc Brake and Liner Brake.

Engineered for Industrial Strength

Built with hardened alloy steel gears and cast iron or aluminum housings, these gear motors guarantee high reliability and resilience in demanding environments. The oil bath lubrication ensures smooth operation and a long service life, while the compact, energy-efficient design resists shock load and reduces noise.

Customizable and Versatile Applications

Available in various output shaft positions, mounting styles, and power ratings, these gear motors meet the specific needs of mixers, conveyors, and agitators. The flexibility in configuration, as well as the option to include accessories like thermistors and encoders, supports integration into both new and existing process equipment.

FAQ's of Helical Gear Motor for Mixer:

Q: How does the helical gear motor improve the performance of industrial mixers or conveyors?

A: The helical gear motor offers high load-carrying capacity, compact construction, and efficient power transmission, which enhances the performance, reliability, and energy efficiency of industrial mixers, conveyors, and agitators. Its shock load resistance and low noise operation further ensure smooth and uninterrupted processes.

Q: What is the process for selecting the correct model and configuration for my application?

A: To select the right model, consider your application's power, speed, torque, and mounting requirements. Options like output shaft position (horizontal or vertical), coupling type, and additional accessories can be configured. Contact the supplier with your process details for expert guidance tailored to your requirements.

Q: When should oil bath lubrication be maintained or checked on this gear motor?

A: Oil bath lubrication should typically be checked and maintained according to the supplied maintenance schedule, often after the first 500 hours and then at regular intervals (e.g., every 2000 operating hours). Proper lubrication extends gear life and ensures optimal performance.

Q: Where can this gear motor be installed, and what mounting options are available?

A: This motor can be installed in various industrial environments, thanks to its foot and flange mounting options and versatility in shaft positioning (horizontal or vertical). Its IP55 sealing and robust housing make it suitable for typical factory and process installations.

Q: What are the benefits of using a high-grade alloy steel, hardened and ground gear material?

A: Using high-grade alloy steel that is hardened and ground provides superior wear resistance, strength, and longevity. This results in reliable operation under continuous duty cycles and high-load conditions found in mixers, agitating, and conveying processes.

Q: How efficient is the helical gear motor for energy savings in continuous use?

A: With IE2 or IE3 high-efficiency ratings and robust, energy-saving construction, the gear motor minimizes energy losses, making it highly efficient for continuous (S1 duty) operations. This translates to reduced operational costs and improved sustainability.

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