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SHRUTI ENGINEERING
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Helical Gear Motor for Steel Plant

Helical Gear Motor for Steel Plant Specification

Voltage
380V/415V/440V

Poles Number
2, 4, 6, 8

Starting Type
Direct-On-Line

Bearing Type
Heavy-Duty Ball Bearings

Current Type
AC

Ambient Temperature
-15C to +45C

Noise Level
Low ( 70 dB)

Motor Type
Helical Gear Motor

Horse Power
0.25 HP to 150 HP

Rated Frequency
50 Hz

Torque
High Torque, up to 7000 Nm

Pressure
Atmospheric

Efficacy
High - IE2/IE3 Efficiency

Power Rating
Customizable

Cooling Method
IC411 (Surface cooled)

Standard
IS/IEC/IE2/IE3 Qualified

Sealed Type
Totally Enclosed

Features
Low noise, compact structure, high efficiency, long life

Rated Voltage
415V

Product Type
Helical Gear Motor

Output Power
Up to 200 kW

Frequency (MHz)
50/60

Protect Feature
IP55 (Standard)

Phase
Three Phase

Speed
Up to 3000 RPM

Power
Customizable (0.25 HP to 150 HP)

Color
Blue/Silver

Dimension (L*W*H)
Depends on model (Compact design)

Weight
Varies by Power Rating (approx. 35 - 300 kg)

Shaft Diameter
18mm to 70mm (varies by model)

Mounting Type
Foot/Flange Mounted

IP Rating
IP55

Vibration Level
Complies with IS12075/IEC60034-14

Duty Cycle
S1 (Continuous Duty)

Temperature Rise
Within permissible limits (as per standards)

Overload Capacity
150% for 1 minute

Gear Ratio
3:1 to 60:1 (Available on request)

Corrosion Resistance
Yes, Powder Coated Surface

Backlash
Low Backlash < 0.2

Input Connection
Cable Gland/Terminal Box

Lubrication Type
Synthetic Gear Oil

Motor Insulation Class
F Class

Application
Steel plants, conveyors, rolling mills, and heavy-duty industrial machinery

Housing Material
High-strength Cast Iron

About Helical Gear Motor for Steel Plant

We, Shruti Engineering, are an appreciated manufacturer, exporter and supplier of high quality Disc Brakes and Industrial Hoists. Offered range of products includes Foot Mounted Brake Motor, Disc Brake and Liner Brake.

Versatile Gear Ratio Range

The helical gear motor is available with gear ratios from 3:1 to 60:1, providing flexibility for various torque and speed requirements in steel plants and heavy machinery. Custom ratios are available upon request, allowing tailored solutions for specific applications such as rolling mills and conveyor systems.

Durable & Reliable Housing

Constructed from high-strength cast iron and finished with a powder-coated surface, the housing ensures maximum protection against impacts and corrosion. The totally enclosed, sealed design (IP55 rating) safeguards internal components from dust and moisture, enhancing longevity and reducing maintenance frequency.

High Efficiency & Performance

With IE2/IE3 motor efficiency ratings, the gear motor minimizes power consumption while delivering high output-up to 200 kW and 7000 Nm of torque. Its motor insulation (F Class) and heavy-duty ball bearings enable continuous, reliable operation even in high-demand steel plant environments.

FAQ's of Helical Gear Motor for Steel Plant:

Q: How does the helical gear motor ensure efficient operation in steel plants?

A: The gear motor incorporates IE2/IE3 efficiency ratings and F Class insulation, minimizing energy losses while supporting continuous heavy loads. Its robust design maintains optimal performance in demanding applications such as conveyors and rolling mills.

Q: What is the process for customizing gear ratios or power ratings for my application?

A: You can request customized gear ratios (from 3:1 up to 60:1) and power ratings (0.25 HP to 150 HP) to suit your specific requirements. Our engineering team will evaluate your application's needs and recommend the ideal configuration for optimal results.

Q: When should the synthetic gear oil be replaced in these motors?

A: Synthetic gear oil ensures smooth operation and long gear life. For best results, check oil conditions regularly and replace as specified by the maintenance schedule or if significant contamination or degradation is detected. Detailed maintenance intervals are provided in the user manual.

Q: Where can these helical gear motors be installed?

A: These motors are engineered for a wide range of environments, including steel plants, conveyor systems, rolling mills, and assorted heavy-duty industrial machinery. The compact, foot or flange mounting options provide flexibility for different installation scenarios.

Q: What are the main benefits of using a helical gear motor over other types?

A: Helical gear motors provide high torque, low noise (below 70 dB), and greater efficiency due to their advanced design. Low backlash and compact structure make them suitable for precise, heavy-duty tasks, while the powder-coated cast iron housing offers enhanced durability and corrosion protection.

Q: How does the gear motor accommodate various power supplies and voltages?

A: The motor supports three-phase AC supplies, with voltage options of 380V, 415V, or 440V at a frequency of 50/60 Hz. This adaptability ensures seamless integration into diverse electrical systems found in steel plants and heavy industry.

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