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Helical Gear Motor Supplier

Helical Gear Motor Supplier Specification

Standard
IS/IEC Standards

Poles Number
2, 4, 6, 8 Pole options

Power Rating
As per model

Ambient Temperature
-20C to +40C

Bearing Type
Heavy-duty Roller/ Ball Bearings

Voltage
110V/220V/380V/415V (as required)

Current Type
AC

Sealed Type
Oil Sealed, Grease Sealed

Horse Power
0.16 HP to 215 HP

Features
Compact design, Premium efficiency, High torque, Low noise, Durable construction

Rated Voltage
220V/380V/415V

Rated Frequency
50/60 Hz

Efficacy
High efficiency, IE2/IE3

Motor Type
Helical Gear Motor

Noise Level
Low

Cooling Method
IC 411 (Standard), Fan Cooled

Torque
Up to 18000 Nm (varies per model)

Starting Type
DOL, Star Delta, VFD compatible

Product Type
Helical Gear Motor

Output Power
0.12kW to 160kW (varies by model)

Frequency (MHz)
50/60 Hz

Protect Feature
IP55 (Standard), Higher IP rating on request

Phase
Three Phase or Single Phase (on request)

Speed
Up to 250 rpm (varies by gearbox ratio)

Power
0.12kW - 160kW

Color
Blue

Dimension (L*W*H)
Depends on output rating and model

Weight
Varies by configuration (approx. 20kg to 800kg)

Shaft Diameter
Varies by output power and model

Mounting Type
Foot Mounted/Flange Mounted

IP Rating
IP55 (Standard)

Housing Material
High-grade cast iron or aluminum

Coupling Type
Flexible or Rigid coupling

Shock Load Capacity
Suitable for heavy duty/shock loaded applications

Transmission Ratio
3:1 to 300:1 (application based)

Vibration Level
< 2.5 mm/s

Insulation Class
F or H

Service Factor
1.0 to 2.0 depending on application

Lubrication
Synthetic gear oil or grease filled

Thermal Protection
Available on request

About Helical Gear Motor Supplier

Our Electric Helical Gear Motor is designed for high efficiency, smooth operation, and long service life in a wide range of industrial and mechanical applications. This motor combines a powerful electric motor with a precision-engineered helical gearbox, ensuring maximum torque transmission, low noise, and high reliability even under heavy-duty working conditions.

Built using high-quality materials and advanced technology, this motor provides energy-efficient performance, compact design, and minimal maintenance, making it a perfect choice for modern industrial systems.

Versatile Transmission Ratios for Every Need

The helical gear motors are engineered to handle transmission ratios from 3:1 up to an impressive 300:1, making them suitable for both standard and specialized industrial applications. Whether you require high-speed operations or high torque at low speeds, the right configuration can be tailored for your unique requirements. This flexibility ensures optimal efficiency and mechanical advantage for a broad range of processes.

Premium Materials and Construction

Manufactured from high-grade cast iron or aluminum, these gear motors promise superior strength and long-term durability. The robust housing protects internal mechanisms, while oil or grease-sealed units maintain optimal lubrication, contributing to reduced maintenance needs and extended service life. Their compact design and heavy-duty bearings translate to reliable and sustained performance, even under heavy shock loads.

Tailored Protection and Compliance

Our motors are engineered for safe, dependable operation, featuring IP55 protection as standard and higher IP options on request. Thermal protection and insulation choices (Class F or H) elevate their suitability for varied and demanding industrial settings. Every unit adheres to IS/IEC standards, guaranteeing quality and performance wherever they are deployed.

FAQ's of Helical Gear Motor Supplier:

Q: How do I determine the appropriate transmission ratio for my application?

A: Selecting the correct transmission ratio involves analyzing your application's speed and torque requirements. Lower ratios (closer to 3:1) provide higher output speeds and less torque, ideal for lighter loads, while higher ratios (up to 300:1) offer increased torque for heavy-duty or shock-loaded tasks. Consult with our engineering team to match the best configuration to your process parameters.

Q: What advantages do cast iron and aluminum housing offer?

A: Cast iron housings deliver exceptional strength and vibration resistance, making them suitable for heavy and continuous-duty applications. Aluminum housings, on the other hand, provide lighter weight and excellent corrosion resistance, making them perfect for environments where longevity and ease of installation are priorities.

Q: When is thermal protection necessary for these gear motors?

A: Thermal protection is recommended for operations with fluctuating or high ambient temperatures, frequent startups, or variable loads. It helps safeguard the motor against overheating and increases overall safety and longevity. Thermal protection is available upon request to suit demanding operational environments.

Q: Where can these helical gear motors be installed?

A: These gear motors are suitable for installation in a wide variety of industrial settings such as manufacturing plants, conveyors, mixers, and material handling systems. The choice of foot or flange mounting and the protected, sealed design allow flexible use in various indoor and some protected outdoor locations.

Q: What is the process for lubricating these motors, and how does it benefit usage?

A: The gear motors are pre-lubricated with either high-grade synthetic gear oil or sealed grease, minimizing the need for frequent maintenance. This ensures consistent, smooth operation and extends the life of the gear set by reducing wear and friction, even under severe duty cycles or shock loads.

Q: How does the IP55 protection feature benefit my application?

A: IP55 protection safeguards the motor against dust ingress and low-pressure water jets from all directions, allowing reliable operation in industrial environments where cleanliness and resistance to contamination are essential. Higher IP ratings are also available for more demanding conditions.

Q: What are the key benefits of using a premium efficiency IE2/IE3 gear motor?

A: IE2 and IE3 efficiency classes ensure that the gear motors consume less energy, produce less heat, and contribute to lower operational costs over time. High efficiency is particularly critical for continuous-process industries, resulting in improved sustainability and long-term savings.

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