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Helical Gearbox with AC Brake Motor

Helical Gearbox with AC Brake Motor Specification

Motor Type
AC Induction Motor with Brake

Rated Voltage
415V

Ambient Temperature
-15C to +45C

Sealed Type
Sealed

Noise Level
< 70 dB(A)

Poles Number
2 / 4 / 6

Torque
High Torque

Starting Type
Direct On Line (DOL) / Star-Delta

Efficacy
High Efficiency

Bearing Type
Deep Groove Ball Bearing

Pressure
Atmospheric

Power Rating
As per selection

Rated Frequency
50 Hz

Voltage
415V AC

Features
AC Brake for Instant Stopping, Helical Gearbox, Robust Housing

Current Type
AC

Cooling Method
Fan Cooled

Standard
IS/IEC 60034-1

Horse Power
0.25 HP - 30 HP

Product Type
Helical Gearbox with AC Brake Motor

Output Power
0.18 kW to 22 kW

Frequency (MHz)
50 Hz / 60 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
Up to 1440 RPM

Power
0.18 - 22 kW

Color
Blue

Dimension (L*W*H)
As per model specification

Weight
25 kg - 280 kg (depending on model)

Shaft Diameter
As per model specification

Mounting Type
Foot / Flange Mounting

IP Rating
IP55

Duty Cycle
S1 Continuous Duty

Brake Type
Electromagnetic AC Brake

Lubrication
Grease / Oil Filled

Gear Ratio
5:1 to 70:1

Mounting Position
Horizontal / Vertical

Output Shaft Type
Solid Shaft / Hollow Shaft

Application
Conveyor Systems, Material Handling, Packaging Machines

Service Factor
1.0 - 1.25

Input Speed
1440 RPM

Vibration
Low Vibration

Thermal Protection
Built-in Thermistor (optional)

Material
Cast Iron / Aluminum Body

Insulation Class
Class F

About Helical Gearbox with AC Brake Motor

We bring forth for our clients a wide collection of AC Graded Brake Motors. This product is made by our skilled workmen who abide by factory mandatory requirements of all the customers. Extensively demanded for their precision dimensions, these products are assured for their seamless finishing.

Features:

High tensile strength
Rust free
Wear & tear resistant

Specifications:

Output Power: 2-6 P
Frequency: 50/60 HZ
AC Voltage: 208-230 / 240 V

Superior Stopping Power with AC Brake

The integrated electromagnetic AC brake ensures swift and precise stopping of machinery, essential for safety and operational efficiency in automated processes. Its Direct On Line or Star-Delta starting options maximize ease of use while maintaining reliable control. This makes the gearbox a preferred choice for industries where instant stopping is necessary, such as conveyors and automated packaging lines.

Robust and Versatile Construction

Constructed from cast iron or aluminum, the gearbox motor stands up to rigorous environments. With both foot and flange mounting options and solid or hollow shafts, it's adaptable for various installation needs. Designed for S1 continuous duty cycles, this gearbox maintains low vibration, high torque output, and minimal noise levels, ensuring stable long-term performance.

Designed for Efficiency and Protection

Featuring a high-efficiency AC induction motor with built-in thermistor (optional) for thermal protection, this unit maintains optimal performance even under demanding loads. Its IP55-rated enclosure safeguards against dust and moisture, while the fan-cooled design ensures the motor stays within safe operating temperatures. All components comply with IS/IEC 60034-1 standards for safety and reliability.

FAQ's of Helical Gearbox with AC Brake Motor:

Q: How does the electromagnetic AC brake improve operational safety?

A: The electromagnetic AC brake enables instant stopping of the motor, which minimizes the risk of accidents during material handling and conveyance. This immediate response is crucial for operational safety and precision, especially in automated systems where quick halts are needed.

Q: What are the available mounting options for the helical gearbox with AC brake motor?

A: This gearbox motor supports both foot and flange mounting positions, and can be installed horizontally or vertically. These flexible options allow easy integration into diverse industrial setups, suiting conveyor systems, material handling equipment, and packaging machinery.

Q: When is lubrication required, and which type does this motor use?

A: Lubrication is essential for efficient and long-lasting operation. Depending on the specific model, the gearbox is either grease-lubricated or oil-filled. Regular maintenance according to the manufacturer's guidelines should be performed to ensure optimal performance and reduce wear.

Q: Where can this helical gearbox with AC brake motor be applied?

A: It is widely suited for conveyor systems, material handling, and packaging machines in industrial environments. The robust design and high efficiency make it applicable in sectors like manufacturing, logistics, and bulk material processing.

Q: What benefits does the built-in thermistor provide?

A: The optional built-in thermistor offers thermal protection by monitoring the motor's temperature. If heat rises beyond safe levels, it can trigger safety responses to prevent overheating and damage, thus extending motor life.

Q: How is noise kept below 70 dB(A) despite high torque output?

A: Noise reduction is achieved through precision engineering of the helical gears and the use of deep groove ball bearings. The low-vibration construction further ensures quieter operation, even when delivering high torque.

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