High Torque Helical Gear AC Brake Motor

High Torque Helical Gear AC Brake Motor Specification

Cooling Method
Fan Cooled

Features
Robust Design, Precise Gear Alignment, Low Maintenance, Reliable Performance

Standard
IS / IEC Standard Compliant

Sealed Type
Sealed

Power Rating
0.18 kW to 22 kW

Rated Frequency
50 Hz

Motor Type
Helical Gear AC Brake Motor

Poles Number
2/4/6 Poles (Customizable)

Starting Type
Direct On Line (DOL)

Rated Voltage
415 V

Ambient Temperature
-15C to +45C

Efficacy
High Efficiency

Pressure
Atmospheric

Bearing Type
Heavy Duty Ball Bearings

Torque
High Torque Output (As per Model)

Voltage
380 V / 415 V

Current Type
AC

Horse Power
0.25 HP to 30 HP

Noise Level
<68 dB

Product Type
High Torque Helical Gear AC Brake Motor

Output Power
0.18 kW to 22 kW

Frequency (MHz)
50/60 Hz (Applicable to region)

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
Up to 1500 RPM

Power
As per Capacity (0.18 kW to 22 kW)

Color
Blue

Dimension (L*W*H)
Based on Model (Customizable)

Weight
Ranges 20 kg to 250 kg (As per Model)

Shaft Diameter
Depends on Model (Standard/Custom)

Mounting Type
Foot Mounted / Flange Mounted

IP Rating
IP55

Insulation Class
F or H

Housing Material
Cast Iron / Aluminum

Gear Material
Alloy Steel/Case Hardened Gears

Vibration Level
Within Permissible Limits

Lubrication Type
Oil Bath / Grease Packed

Brake Type
Electromagnetic Disc Brake

Duty Cycle
S1 Continuous Duty

Gear Ratio
5:1 to 50:1 (Depending on Application)

Shaft Material
EN8 / EN9 Steel

Application
Conveyors, Material Handling, Elevators, Packaging Machinery, Cranes

Thermal Class
Class F

High Torque Helical Gear AC Brake Motor About

Crane Helical Gear AC Brake Motor Description

A Crane Helical Gear AC Brake Motor is a high-performance drive solution designed specifically for lifting and hoisting applications in industrial environments. This motor combines a robust AC motor with a precision-engineered helical gearbox and an integrated electromagnetic brake, providing high torque, smooth operation, and precise stopping control.

Built for continuous and heavy-duty use, the helical gear ensures efficient power transmission with minimal noise and vibration, while the AC brake ensures safety and accurate positioning of loads. Its rugged construction makes it ideal for overhead cranes, gantry cranes, hoists, and other lifting equipment.

Key Features:

High torque output suitable for lifting and hoisting operations
Precision-cut helical gears for smooth, quiet, and efficient operation
Integrated AC electromagnetic brake for reliable stopping and safety
Durable construction for continuous heavy-duty performance
Available in foot-mounted, flange-mounted, or customized configurations
Low maintenance and energy-efficient design

Versatile Gear Ratios for All Applications

Select from a wide gear ratio range, 5:1 to 50:1, tailored for your specific application-whether it's materials handling, heavy-duty conveyors, or automation. This adaptability ensures optimal torque and efficiency, matching the precise requirements of various industries.

Advanced Electromagnetic Disc Braking System

The integrated electromagnetic disc brake system considerably enhances operational safety. It enables quick, controlled stopping and reliable holding, which is vital for applications like elevators, cranes, and packaging machinery requiring precise motion control.

Robust Build and Efficient Performance

Constructed from durable cast iron or aluminum housing, with EN8/EN9 steel shafts and sealed to IP55 standards, this AC brake motor assures protection against dust and moisture. High-efficiency cooling and continuous-duty capability guarantee reliable performance even in demanding environments.

FAQ's of High Torque Helical Gear AC Brake Motor:

Q: How does the gear ratio selection affect the performance of this brake motor?

A: The gear ratio determines the balance between torque and speed in the application. A higher gear ratio enhances torque output for heavy loads, while a lower ratio increases speed for lighter tasks. Choosing the right ratio ensures the motor meets your specific operational demands efficiently.

Q: What are the benefits of an electromagnetic disc brake in this motor?

A: An electromagnetic disc brake provides immediate and controlled stopping power, crucial for safety in conveyors, elevators, and cranes. It ensures minimal wear, reliable holding, and precise stopping, reducing downtime and maintenance frequency.

Q: When should I use an oil bath versus grease-packed lubrication system?

A: Oil bath lubrication is recommended for continuous-duty, high-load, or high-speed applications as it provides superior heat dissipation and longer lubricant life. Grease-packed options are suitable for lighter, intermittent use and environments where oil leakage must be avoided.

Q: Where can this helical gear AC brake motor be installed?

A: This motor is designed for versatile installation in industrial settings such as manufacturing lines, warehouses, elevators, packaging plants, and material handling systems. Its foot/flange mounting and customizable dimensions allow adaptation to varied machinery layouts.

Q: How is the motor protected against environmental factors?

A: The motor features a Totally Enclosed Fan Cooled (TEFC) design with IP55 rating, safeguarding against dust, moisture, and external contaminants. This ensures reliable operation in diverse environments, from factories to material handling sites.

Q: What maintenance is required for optimal performance?

A: Routine inspection of gear lubrication, brake performance, and bearing condition is recommended. The robust design, heavy-duty bearings, and quality materials minimize maintenance needs, but adherence to scheduled checks ensures longevity and consistent efficiency.

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