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SHRUTI ENGINEERING
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High Torque Helical Gear Box

High Torque Helical Gear Box Specification

Gear Type
Helical Gear

Material
High-grade Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Helical

Direction
Bidirectional

Output Torque
High (up to 20,000 Nm or as per customer requirements)

Rated Power
Up to 200 kW

Input Speed
Up to 1800 RPM

Output Speed
Varies by ratio, typically 14-280 RPM

Voltage
Standard (Customize as per motor specifications or application requirements)

Efficiency
Up to 96%

Noise Level
Low

Temperature Range
-10C to 60C

Applicable Industry
Material Handling, Conveyors, Mixers, Crushers, Industrial Plants

Bearing Type
Heavy Duty, Long-Life Bearings

Service Factor
1.5 to 2.0

Protection Class
IP55 or Higher

Surface Finish
Powder Coated Blue for Corrosion Resistance

Custom Options
Available as per requirement

Mounting Type
Foot Mounted / Flange Mounted

Lubrication
Oil Splash / Forced Lubrication

About High Torque Helical Gear Box

Shruti Engineering offers high-quality Foot Mounted Helical Gear Boxes, designed for smooth power transmission, high efficiency, and long service life in industrial applications. These gearboxes feature precision-engineered helical gears that ensure low noise, minimal vibration, and reliable performance under heavy loads.

The foot-mounted design provides easy installation, perfect alignment, and stable operation, making it ideal for conveyors, mixers, cranes, hoists, and material handling systems.

Superior Performance for Industrial Demand

Engineered for robustness, this helical gear box delivers exceptional torque and efficiency, making it suitable for a wide range of industrial settings. Its precision-machined helical gears and rugged construction ensure durability and consistent power transmission for applications such as conveyors, mixers, crushers, and complex material handling systems.

Advanced Protection and Corrosion Resistance

The gearbox features IP55 or higher ingress protection, safeguarding components against dust and moisture. Its powder-coated blue surface finish not only offers an appealing look but also significantly boosts corrosion resistance, prolonging equipment life even in harsh environments.

Custom Solutions and Application Flexibility

Customizable options are available to address unique operational requirements. The adaptable design allows for varied mounting types and can handle diverse motor voltages and outputs, making integration seamless for specific industry applications. Our expert team supports tailored solutions for specialized use cases.

FAQ's of High Torque Helical Gear Box:

Q: How does the High Torque Helical Gear Box ensure long operational life?

A: This gearbox utilizes heavy-duty, long-life bearings and is constructed from high-grade cast iron or alloy steel. Its powder-coated surface resists corrosion, and the helical gears are precision machined to minimize wear, providing reliable and extended service in tough industrial environments.

Q: What industries are best suited for this gear box?

A: The gear box is ideal for material handling, conveyor systems, mixers, crushers, and various equipment in industrial plants. Its robust performance and customization options make it suitable for diverse industrial applications that require consistent, high-torque transmission.

Q: When should forced lubrication be used instead of oil splash lubrication?

A: Forced lubrication is recommended for higher power applications, extreme operating conditions, or where additional cooling and protection of internal gears and bearings are required. Oil splash lubrication is typically adequate for moderate loads and speeds.

Q: Where can this gearbox be mounted?

A: The gear box offers flexible mounting options, including foot-mounted and flange-mounted configurations, allowing easy installation in a wide range of machinery setups and plant layouts.

Q: What is the process for customizing the gear box to specific requirements?

A: Customers can specify requirements such as torque, speed, mounting type, voltage compatibility, and protection class. Our engineering team will work closely to design and manufacture a customized gearbox solution optimized for your particular application.

Q: How does the helical gear design benefit industrial applications?

A: Helical gears provide smoother and quieter operation compared to spur designs, facilitate higher load capacity, and enhance efficiency-up to 96%-making them ideal for continuous, heavy-duty industrial usage.

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