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Industrial Helical Brake Motor

Industrial Helical Brake Motor Specification

Starting Type
Direct On Line (DOL)

Cooling Method
Air Cooled

Motor Type
Helical Brake Motor

Efficacy
High Efficiency

Pressure
Standard Atmospheric

Standard
IS/IEC 60034-1

Bearing Type
Ball Bearing

Sealed Type
Sealed Bearings

Power Rating
0.37 kW to 15 kW

Poles Number
4

Features
High Load Capacity, Energy Efficient, Compact Design, Integrated Brake

Rated Frequency
50 Hz

Horse Power
Up to 20 HP

Torque
High Starting Torque

Voltage
415 V

Rated Voltage
415 V

Ambient Temperature
-15C to 45C

Current Type
AC

Noise Level
Low Noise (<70 dB)

Product Type
Industrial Gear Motor

Output Power
Up to 15 kW

Frequency (MHz)
50 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
1440 RPM

Power
Varies as per Model

Color
Blue

Dimension (L*W*H)
As per Model - Customizable

Weight
Depends on Model

Shaft Diameter
Customizable

Mounting Type
Foot / Flange Mounted

IP Rating
IP55

Material
Cast Iron Body

Thermal Protection
Bimetallic Thermal Switch

Ambient Humidity
Up to 90% RH non-condensing

Service Factor
1.15

Gear Ratio
5:1 to 70:1

Brake Type
AC Electromagnetic Brake

Lubrication
Synthetic Oil-Lubed

Insulation Class
F Class

Duty Type
S1 (Continuous)

Housing Protection
Corrosion Resistant Coating

About Industrial Helical Brake Motor

Helical Gear Brake Motor for Crane Description

A Helical Gear Brake Motor for Crane is a heavy-duty drive unit that combines an efficient AC motor, a robust helical gearbox, and a fail-safe electromagnetic brake in a single compact design. Specially engineered for crane and lifting applications, it ensures smooth power transmission, high torque output, and reliable load holding.

The helical gear system provides excellent efficiency, low noise, and long service life, while the integrated brake guarantees safe stopping and prevents load slippage during power failures. This makes the motor highly dependable for material handling, hoisting, and lifting operations where safety and precision are critical.

Key Features:

Compact and rugged construction for crane applications
High torque with smooth and efficient helical gear transmission
Fail-safe electromagnetic brake for secure load holding
Energy-efficient, low-noise, and low-maintenance operation
Ideal for cranes, hoists, and heavy-duty lifting systems

High-Performance Helical Brake Motor Design

Engineered with a compact, energy-efficient build and manufactured to IS/IEC 60034-1 standards, this motor excels in continuous industrial operations. The sealed bearings, cast iron housing, and bimetallic thermal switch offer superior protection, while the synthetic oil-lubed gearing ensures longevity and minimal maintenance.

Versatile Installation and Reliable Operation

With customizable shaft diameters, foot or flange mounting, and direct-on-line starting, the motor adapts to various industrial needs. Its totally enclosed fan-cooled (TEFC) and IP55 protection make it suitable for even high humidity (up to 90% RH, non-condensing) environments, ensuring performance stability up to 45C ambient temperature.

FAQ's of Industrial Helical Brake Motor:

Q: How is the helical brake motor installed and configured for different applications?

A: The motor supports both foot and flange mounting styles, with customizable shaft diameters to match specific equipment requirements. Installation is straightforward, and the motor's adaptable design allows it to integrate seamlessly into various machinery setups.

Q: What are the primary benefits of the AC electromagnetic brake in this motor?

A: The integrated AC electromagnetic brake ensures rapid and secure stopping of the motor shaft, enhancing operational safety. This feature is particularly useful in applications demanding quick or frequent stopping, reducing equipment wear and boosting process reliability.

Q: When is synthetic oil-lubed gearing most advantageous?

A: Synthetic oil improves lubrication efficiency, reduces friction, and extends gear life, making it highly effective for continuous S1 duty type operations. This results in lower maintenance requirements, especially under heavy load or high-frequency operating conditions.

Q: Where can this industrial helical brake motor be used?

A: This motor is suitable for a range of industrial environments, including manufacturing plants, conveyors, cranes, and automated systems, particularly those requiring high reliability and robust protection against dust, moisture, and corrosion.

Q: What process does the built-in thermal protection provide?

A: The motor features a bimetallic thermal switch that monitors temperature and interrupts power if overheating is detected, thereby preventing potential damage and ensuring operational longevity.

Q: How does the corrosion-resistant coating enhance durability?

A: The advanced coating safeguards the motor housing from corrosive agents like moisture or chemicals, making it ideal for installation in harsh or high-humidity locations and reducing the risk of rust over time.

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