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SHRUTI ENGINEERING
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Instant Stop Helical Gear AC Brake Motor

Instant Stop Helical Gear AC Brake Motor Specification

Features
Instant stop with brake, helical gearbox for smooth transmission, high efficiency, rugged design

Rated Frequency
50 Hz

Standard
IS, IEC

Cooling Method
Forced air cooling

Horse Power
0.5 HP to 20 HP

Ambient Temperature
-10C to +50C

Rated Voltage
415 V

Torque
High torque - depends on gear ratio

Current Type
AC

Voltage
415 V AC

Sealed Type
Totally Enclosed

Pressure
Atmospheric

Starting Type
Direct On Line (DOL)

Poles Number
4 Poles

Noise Level
70 dB

Power Rating
0.37 kW to 15 kW

Efficacy
IE2/IE3 (High Efficiency)

Motor Type
AC Induction Motor with Helical Gear & Brake

Bearing Type
Heavy duty ball/roller bearings

Product Type
Instant Stop Helical Gear AC Brake Motor

Output Power
Varies by model (typically 0.5 HP to 20 HP)

Frequency (MHz)
50/60 Hz

Protect Feature
Overload protection, Instant brake mechanism

Phase
3 Phase

Speed
1440 RPM nominal

Power
Up to 15 kW (varies by model)

Color
Blue

Dimension (L*W*H)
Custom as per model selection

Weight
20 kg - 120 kg (approx.)

Shaft Diameter
Standard/custom (as per motor rating)

Mounting Type
Foot Mounted

IP Rating
IP55

Gearbox Material
High-grade cast iron/aluminum

Thermal Protection
Built-in thermal overload protector

Duty Cycle
S1 (Continuous Duty)

Vibration Level
Low vibration

Gear Ratio Range
5:1 to 50:1

Lubrication
Synthetic oil, factory filled

Flange Type
Available as Flange Mounted (B5) or Foot Mounted (B3)

Insulation Class
Class F

Brake Type
AC Fail Safe Electromagnetic Brake

About Instant Stop Helical Gear AC Brake Motor

Voltage	440
Duty	S4
Material	casting,copper,Stamping
RATIO	AS PER REQUIREMENT
Brand	Shruti
Usage/Application	Industrial
Power	3 Phase

Output Power: 60 w
Rated Power: 0.12 KW-160 KW

Advanced Instant Braking System

Equipped with a fail-safe AC electromagnetic brake, this motor provides instantaneous stopping for enhanced operational safety and precise position control. The instant stop feature minimizes downtime, protects connected machinery, and is ideal for applications requiring frequent starts and stops.

Superior Transmission and High Efficiency

The helical gearbox, made from high-grade cast iron or aluminum, ensures smooth power transmission, low noise, and reduced vibration. Coupled with IE2/IE3 energy efficiency classifications, this motor delivers higher output with lower energy consumption, resulting in long-term savings and reliability.

Durable and Versatile Construction

Designed for durability and adaptability, this motor operates reliably under various environmental conditions. It accepts custom dimensions, includes forced air cooling, and can be mounted using flange or foot options. Its totally enclosed, IP55-rated structure protects against dust and moisture, making it suitable for demanding industrial environments.

FAQ's of Instant Stop Helical Gear AC Brake Motor:

Q: How does the instant stop feature of this helical gear AC brake motor work?

A: The instant stop feature is enabled by an AC fail-safe electromagnetic brake, which immediately halts the motor shaft upon power disconnection, ensuring safety and precise process control in your application.

Q: What is the typical usage of this brake motor in industrial settings?

A: This motor is ideal for machinery requiring frequent, immediate stops and starts, such as conveyors, packaging lines, hoists, and automated systems where rapid braking is critical.

Q: When should I choose the flange or foot mounted option?

A: Flange-mounted (B5) options are best for vertical or wall-mounted installations, while foot-mounted (B3) types suit horizontal base installations. Selection depends on your machinery's design and mounting requirements.

Q: Where can this brake motor be installed safely?

A: Thanks to its IP55 rating and totally enclosed design, this motor is suitable for both indoor and semi-outdoor industrial environments where exposure to dust and moisture is possible.

Q: What maintenance process should be followed for this motor?

A: Routine inspection includes checking wiring connections, ensuring the brake operates properly, monitoring for unusual vibration, and confirming that the gearbox's factory-filled synthetic oil is at the correct level. Bearing lubrication is long-lasting but should be checked periodically as per operational hours.

Q: What are the key benefits of using this high-efficiency brake motor?

A: Key benefits include instant stopping for greater safety, high torque and smooth transmission due to the helical gearing, energy savings from IE2/IE3 motor efficiency, low vibration and noise, and reliable operation under demanding, continuous-duty applications.

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