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SHRUTI ENGINEERING
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M Series Three Stage Helical Gear

M Series Three Stage Helical Gear Specification

Gear Type
Helical Gear

Material
Cast Iron / Alloy Steel

Processing Type
Hobbing and Precision Machining

Gear Tooth Profile
Helical

Gearing Arrangement
Three Stage

Direction
Bidirectional

Output Torque
Up to 6000 Nm

Rated Power
Up to 185 kW

Input Speed
Up to 1800 rpm

Output Speed
10 - 350 rpm

Voltage
415 V

Efficiency
Up to 98%

Noise Level
< 85 dB

Mounting Type
Foot Mounted / Flange Mounted

Operating Temperature Range
-10C to 50C

Paint Finish
Epoxy Blue

Shaft Material
High Tensile Steel

Housing Protection
IP55

Input Method
Motor Coupling / Belt Drive

Lubrication
Splash / Forced Lubrication

Cooling Method
Natural / Forced Cooling

About M Series Three Stage Helical Gear

We are a prominent organization of an extensive range of superior quality Helical Gearbox. These gearboxes are provided to customers in various sizes, thicknesses and lengths at market leading prices. Moreover, our offered gearboxes are delivered at clients end within the committed time frame.
Features:
Rust proof

Superior Performance & Efficiency

Utilizing a three-stage helical gearing arrangement, the M Series delivers consistent output torque while maintaining up to 98% efficiency. Helical gear tooth profiles and precision machining minimize operational noise and reduce power losses, making it a preferred choice for efficiency-focused industries.

Versatile Mounting & Input Options

The gear unit accommodates diverse installation requirements with both foot-mounted and flange-mounted options. Flexible input methods, including motor coupling and belt drive compatibility, ensure seamless integration with existing machinery or new setups.

Robust Construction & Protection

Crafted from cast iron or alloy steel with high tensile steel shafts, this gear unit is built for longevity. Its IP55 housing safeguards internal components from dust and water ingress, while an epoxy blue paint finish provides corrosion resistance. Operating safely from -10C to 50C, it withstands harsh environments with ease.

FAQ's of M Series Three Stage Helical Gear:

Q: How is the M Series Three Stage Helical Gear installed?

A: The M Series can be installed using either foot-mounted or flange-mounted techniques, offering flexibility to suit different industrial setups. Detailed installation instructions are provided to ensure optimal alignment and performance.

Q: What lubrication methods are used for this gear unit?

A: This gear unit supports both splash lubrication, ideal for moderate loads, and forced lubrication, suited for high load or continuous duty cycles, ensuring efficient gear protection and longevity.

Q: When should I consider forced cooling for this gearbox?

A: Forced cooling is recommended during heavy-duty or high ambient temperature operations. It helps maintain optimal operating temperatures, especially when the gearbox regularly approaches its maximum rated power or torque.

Q: Where can this gear unit be utilized?

A: The versatile design and robust construction make the M Series suitable for a wide range of industrial applications, including conveyors, mixers, and heavy machinery, where high torque and efficiency are essential.

Q: What benefits does the IP55 protection offer?

A: IP55 protection ensures the housing is resistant to dust ingress and low-pressure water jets, enhancing the gear unit's durability and reliability, especially in challenging or outdoor environments.

Q: How does the three-stage helical gear design improve performance?

A: The three-stage arrangement, combined with hobbing and precision machining processes, delivers smooth, quiet operation with consistent output torque and a high efficiency of up to 98%.

Q: What process is used to manufacture the gears?

A: The gears are produced using advanced hobbing and precision machining techniques, resulting in precisely formed helical teeth that offer superior load capacity and durability.

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