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SHRUTI ENGINEERING
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Single Phase Helical Gear Motor

Single Phase Helical Gear Motor Specification

Torque
18 Nm to 620 Nm

Features
Compact Design, Robust Construction, Maintenance Free

Poles Number
4

Voltage
220 V

Ambient Temperature
-15C to +45C

Sealed Type
IP55 Sealed

Current Type
AC

Starting Type
Capacitor Start

Cooling Method
Fan Cooled

Standard
ISI

Bearing Type
Ball Bearing

Efficacy
High Efficiency

Horse Power
0.25 to 5 HP

Motor Type
Helical Gear Motor

Noise Level
Low Noise Operation

Rated Frequency
50 Hz

Rated Voltage
220 V

Pressure
Standard Atmospheric

Power Rating
As per Model

Product Type
Single Phase Helical Gear Motor

Output Power
0.18 kW to 3.7 kW

Frequency (MHz)
50 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Single Phase

Speed
1440 RPM

Power
0.25 HP to 5 HP

Color
Blue

Dimension (L*W*H)
Custom As Per Model

Weight
Approx. 18-55 kg

Shaft Diameter
18 mm to 65 mm

Mounting Type
Foot / Flange Mounted

IP Rating
IP55

Driven Machine
General Industrial Equipment

Lubrication
Synthetic Oil Lubricated

Thermal Protection
Optional

Insulation Class
Class F

Gear Type
Helical

Gear Ratio
7:1 to 100:1

Application
Industrial Conveyors, Mixers, Packaging Machinery

Enclosure
Cast Iron Housing

Vibration Level
Less than 2.8 mm/s

Duty
S1 Continuous

About Single Phase Helical Gear Motor

Shruti Engineering manufactures and supplies Helical AC Brake Motors for Lifts, designed for safe, reliable, and efficient vertical motion applications. These motors combine robust helical gears with a fail-safe DC or electromagnetic braking system, ensuring instant stopping and smooth torque control for lift operations.

Ideal for passenger lifts, goods lifts, and material handling lifts, these motors are engineered for high starting torque, low vibration, and long service life, providing maximum safety and consistent performance in demanding environments.

Engineered for Industrial Reliability

Designed for durability and operational excellence, this helical gear motor integrates a robust cast iron housing and IP55 sealing for protection against dust and moisture. Its high efficiency and continuous-duty S1 rating make it suited for non-stop operations in general industrial equipment. The compact, maintenance-free design ensures reliable use in a variety of demanding environments.

Versatile Performance and Customization

Offering a gear ratio range from 7:1 to 100:1 and torque outputs from 18 Nm to 620 Nm, this gear motor can be tailored to specific application needs. The unit supports various mounting types, including both foot and flange, and dimensions can be customized by model. It delivers low vibration and noise, ensuring seamless integration with industrial machinery.

Optimal Efficiency and Minimal Maintenance

Utilizing synthetic oil lubrication and ball bearing support, the gear motor maintains smooth operation over extended periods. Its TEFC cooling method and optional thermal protection safeguard against overheating, while the need for routine maintenance is minimized, reducing downtime and operational costs for users.

FAQ's of Single Phase Helical Gear Motor:

Q: How does the Single Phase Helical Gear Motor improve efficiency in industrial applications?

A: The gear motor features a high-efficiency design, optimized helical gearing, and a continuous-duty (S1) cycle. Coupled with synthetic oil lubrication and robust construction, these factors ensure minimal power loss and sustained output, directly enhancing operational efficiency in industries like conveyors, mixers, and packaging machinery.

Q: What are the main benefits of the IP55 enclosure and TEFC cooling in this gear motor?

A: The IP55-rated enclosure protects against dust and water ingress, while the Totally Enclosed Fan Cooled (TEFC) design prevents external contaminants from affecting internal components. This combination extends the motor's service life and ensures reliable operation even in harsh industrial environments.

Q: When should I consider using a gear ratio between 7:1 and 100:1?

A: Selecting a gear ratio depends on your specific speed and torque requirements. Lower ratios (closer to 7:1) are suitable for applications needing higher speed and lower torque, while higher ratios (up to 100:1) provide increased torque at reduced speeds, ideal for heavy-duty operations and precise industrial control.

Q: Where is this gear motor typically installed within industrial systems?

A: Commonly, these gear motors are mounted on equipment like conveyors, mixers, and packaging machinery. They can be foot or flange mounted, allowing flexible integration into various layouts of general industrial equipment, ensuring smooth power transmission and versatile placement.

Q: What maintenance is required for the Single Phase Helical Gear Motor?

A: This motor features a maintenance-free design, largely due to synthetic oil lubrication and durable ball bearings. Routine inspection is recommended, but regular servicing is minimal compared to conventional motors, reducing downtime and maintenance costs.

Q: How does the motor ensure low vibration and noise during operation?

A: The precision helical gearing and high-quality ball bearings minimize mechanical vibrations and operational noise. The robust cast iron housing further dampens sound and vibration, resulting in vibration levels below 2.8 mm/s and quiet, stable performance suitable for workforce-friendly industrial environments.

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