Compact Helical Gear Box

Compact Helical Gear Box Specification

Gear Type
Helical Gear

Material
Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Parallel

Direction
Bidirectional

Output Torque
Up to 10,000 Nm

Rated Power
Up to 50 kW

Input Speed
1440 rpm

Output Speed
Varies as per ratio (typically 14 - 280 rpm)

Voltage
380-415V (with motor, optional)

Efficiency
Up to 96%

Lubrication Type
Oil Splash Lubrication

Cooling Method
Surface Cooling

Application
Material Handling, Conveyors, Mixers, Industrial Machinery

Paint / Coating
Epoxy Powder Coated

Sealing
Oil Seals Provided for Leak Protection

Shaft Arrangement
Solid or Hollow Shaft (as per design)

Mounting Type
Foot / Flange Mounted

Housing Design
Compact, Rigid Monoblock Construction

Operating Temperature
-10C to +80C

Noise Level
Low Noise Operation

Reduction Ratio
5:1 to 70:1

Compact Helical Gear Box About

We, Shruti Engineering, are an appreciated manufacturer, exporter and supplier of high quality Disc Brakes and Industrial Hoists. Offered range of products includes Foot Mounted Brake Motor, Disc Brake and Liner Brake.

Advanced Helical Gear Design

Engineered with precision-machined helical gears, this gearbox delivers smooth, quiet, and efficient operation. The specially designed tooth profile ensures maximum load capacity and extended service life, making it a preferred choice for demanding industrial uses.

Durable Construction for Industrial Environments

The gearbox housing is developed from cast iron or alloy steel and features an epoxy powder coating for corrosion resistance. Its compact, rigid, and monoblock design provides structural integrity and easy integration into various setups, even in high-stress environments.

Versatile Mounting and Shaft Options

Offering both foot and flange mounting types, along with solid or hollow shaft options, the gearbox adapts seamlessly to different machine layouts. This flexibility simplifies installation across conveyors, mixers, and a broad spectrum of industrial equipment.

FAQ's of Compact Helical Gear Box:

Q: How is the Compact Helical Gear Box installed for optimal performance?

A: The gearbox can be installed using either foot or flange mounting, depending on your application requirements. Ensure the mounting surface is level and secure. For best results, follow the manufacturer's alignment and torque specifications during installation.

Q: What lubrication method does the gearbox use and why is it beneficial?

A: This gearbox utilizes oil splash lubrication, which effectively distributes lubricant across all gear surfaces, reducing friction and wear. This enhances operational lifespan, maintains low noise levels, and lowers maintenance requirements.

Q: Where can the Compact Helical Gear Box be used?

A: It is suitable for material handling systems, conveyors, mixers, and various types of industrial machinery. The robust construction and range of mounting options support use across multiple industries requiring reliable speed and torque transmission.

Q: What is the process for selecting a suitable reduction ratio?

A: Reduction ratios from 5:1 to 70:1 are available to match your required output speed and torque. Assess your application's load and speed requirements, then select a ratio that delivers the appropriate output speed (typically 14 - 280 rpm) and torque (up to 10,000 Nm).

Q: When is surface cooling effective for this gearbox?

A: Surface cooling, facilitated by the gearbox's design, is effective during continuous or heavy-duty operation within the -10C to +80C operating temperature range. It helps maintain optimal performance and extends the lifespan of internal components.

Q: How do oil seals contribute to gearbox performance?

A: Oil seals are installed to prevent lubricant leakage and protect internal components from dust and contaminants. This improves reliability, reduces upkeep, and ensures consistent performance in harsh environments.

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