Compact Worm Gear Reducer

Compact Worm Gear Reducer Specification

Gear Type
Worm gear

Material
High-strength aluminum alloy or cast iron casing, hardened steel gears

Processing Type
Precision CNC machined and surface-treated

Gear Tooth Profile
Worm gear, involute tooth profile

Gearing Arrangement
Worm and worm wheel, right-angle configuration

Direction
Reversible, both clockwise and counterclockwise

Output Torque
Up to 350 Nm (varies by model)

Rated Power
0.12 kW to 11 kW (model dependent)

Input Speed
1400-1500 rpm (standard motors)

Output Speed
14-186 rpm (depends on reduction ratio)

Voltage
110/220/380/415 V AC, 50/60 Hz

Efficiency
Up to 89% (depends on reduction ratio and lubrication)

Mounting Type
Flange-mounted and foot-mounted options available

Applications
Used in conveyors, packaging, mixers, material handling, automation systems

Surface Treatment
Corrosion-resistant powder coating or anodization

Protection Class
IP55 or IP65 (on request)

Weight
Approx. 3 kg to 45 kg (model specific)

Temperature Range
-15C to +45C operational range

Service Factor
1.25-1.5 (as per application)

Lubrication
Synthetic or mineral oil, splash lubrication

Reduction Ratio
5:1 to 100:1 available

Noise Level
Low noise operation < 65 dB(A)

Output Shaft Size
18 mm to 65 mm (depends on model)

Compact Worm Gear Reducer About

We offer NMRV Worm Gearbox successfully. We have gained vast expertise in offering a superior range of Alumnium box type Gearbox to our clients within sensible prices. These are mostly found its application in various industries across the various sectors like ceramic, Textile, Packing machinery, Conveyor etc. They are well known for their wear and tear resistance as these are packed using high grade packing materials.

Robust Design and Versatile Mounting

Engineered with both flange-mounted and foot-mounted options, the Compact Worm Gear Reducer easily adapts to varied installation spaces. Its right-angle, worm and worm wheel configuration efficiently transmits power, offering design flexibility for conveyors, packaging machinery, mixers, and automation lines. The reversible design allows use in applications requiring both clockwise and counterclockwise output motions.

Superior Protection and Longevity

Protected by IP55 as standard and available with IP65 for enhanced ingress resistance, the gear reducer is suitable for challenging industrial environments. The casing, made from high-strength aluminum alloy or cast iron and finished with a corrosion-resistant powder coating or anodization, ensures exceptional durability against moisture, dust, and chemicals. The gears are hardened steel, promising extended life under demanding usage.

Efficient and Quiet Operation

Featuring splash lubrication compatible with mineral or synthetic oils, the gear reducer delivers smooth, low-wear performance. Its advanced tooth profile and hardened gears retain efficiency levels up to 89% (model-dependent) and keep noise levels below 65 dB(A), contributing to a quieter and more productive work environment. The reducer's service factor between 1.25 and 1.5 accommodates heavy-duty industrial cycles.

FAQ's of Compact Worm Gear Reducer:

Q: How is the Compact Worm Gear Reducer installed?

A: The reducer is designed with both flange-mounted and foot-mounted options, allowing flexibility in installation for various machinery and structural requirements. Detailed mounting guides and accessories are provided to ensure secure and accurate fitting.

Q: What lubrication method is used for this gear reducer?

A: The unit uses splash lubrication, suitable for both synthetic and mineral oils. This system ensures consistent gear lubrication, minimizes maintenance, and optimizes efficiency and gear longevity under standard operational conditions.

Q: When should the gear reducer be used instead of other types?

A: This worm gear reducer excels in applications requiring right-angle power transmission, high reduction ratios (5:1 to 100:1), and reliable, low-noise operation. It is ideal for conveyors, packaging machines, mixers, and material handling systems where space-saving and reversible motion are important.

Q: Where can the Compact Worm Gear Reducer be utilized?

A: Thanks to its robust protection (IP55/IP65), corrosion-resistant surface, and broad operational temperature range, the gear reducer is appropriate for industrial environments including factories, warehouses, and automated lines that demand reliability under harsh conditions.

Q: What is the recommended operating environment for this reducer?

A: The reducer is engineered for continuous operation between -15C and +45C, with protection against dust and water jets. It is well suited for both indoor and sheltered outdoor industrial settings, provided within its rated voltage (110/220/380/415 V AC, 50/60 Hz) and standard input speed (1400-1500 rpm).

Q: How does the surface treatment benefit the product?

A: The corrosion-resistant powder coating or anodization shields the casing from harsh industrial environments, reducing wear from moisture and chemicals, and extending the operational lifespan even across demanding applications.

Q: What are the main advantages of using this worm gear reducer?

A: Key benefits include its compact, versatile mounting; high reduction ratio range; low noise (< 65 dB); robust protective features; high efficiency (up to 89%); wide output torque (up to 350 Nm); and dependable, low-maintenance performance in a variety of industrial uses.

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