DC Brake Liners

DC Brake Liners Specification

Vehicle Type
Industrial use, not for automotive vehicles

Thickness
Typically 6 mm to 20 mm, can be customized

Shape
Round (with serrated inner profile)

Pressure
Withstands operational braking pressures up to 5 MPa

Material
Friction grade composite material with steel core

Loading Capacity
High load bearing (suitable for industrial brakes)

Diameter
Customizable, standard range from 50 mm to 300 mm

Power
Not applicable for passive liner component

Voltage
Not applicable for liner component

Application
DC electromagnetic brakes, cranes, hoists, industrial machinery

Surface Treatment
Anti-corrosive coating available

Color
Black (friction material), metallic (core)

Noise Level
Low noise operation

Wear Resistance
High, suitable for long duty cycles

Heat Resistance
Up to 250C continuous

Hardness
60-75 HRB (core)

Mounting Type
Splined/hub mount

Compatibility
Compatible with various DC brake models

Finishing
Precision machined and heat treated

DC Brake Liners About

We, Shruti Engineering, are an appreciated manufacturer, exporter and supplier of high quality Disc Brakes and Industrial Hoists. Offered range of products includes Foot Mounted Brake Motor, Disc Brake and Liner Brake.

Precision and Durability for Industrial Applications

Designed for heavy-duty use, our DC brake liners combine a steel core with a high-performance friction material, delivering reliability in demanding industrial settings. Precision machining and heat treatment enhance both strength and wear resistance, ensuring a long operational life even under high load and frequent use.

Versatile Compatibility and Customization

These liners are suitable for a broad range of DC electromagnetic brake models, with customizable diameter and thickness available upon request. Their splined/hub mount and serrated inner profile offer strong integration, while anti-corrosive coating adds further protection in harsh environments.

FAQ's of DC Brake Liners:

Q: How do I select the correct DC brake liner size for my industrial application?

A: The appropriate DC brake liner size depends on your brake model's specifications and operational requirements. Our liners are available in standard diameters from 50 mm to 300 mm and thicknesses between 6 mm and 20 mm, and can be customized to your system's needs. Please provide your brake model and desired measurements for precise fitting.

Q: What makes these DC brake liners suitable for long duty cycles and industrial environments?

A: Our DC brake liners are manufactured using high-wear-resistant friction composite material bonded to a steel core, then precision machined and heat treated. This composition, coupled with anti-corrosive coatings and high heat resistance (up to 250C), ensures optimal durability and performance during continuous industrial operations.

Q: When should DC brake liners typically be replaced?

A: Replacement intervals depend on usage patterns, load conditions, and operating environment. Regular inspection for wear, thickness reduction, or performance decline is recommended, especially after extended duty cycles or exposure to extreme environments. Consult your maintenance schedule or contact us for guidance based on your specific application.

Q: Where are these DC brake liners commonly used?

A: These liners are most often found in DC electromagnetic brakes for cranes, hoists, and other industrial machinery that demand reliable stopping power and long-duty performance. They are not intended for automotive vehicles but are optimized for industrial applications.

Q: What process is followed to ensure high wear resistance and precision in these liners?

A: Each liner undergoes precision machining and heat treatment to maximize strength, uniformity, and wear resistance. A friction-grade composite is bonded to a serrated steel core, providing both excellent grip and structural integrity. Optional anti-corrosive coatings extend their life in harsh operational environments.

Q: How does the anti-corrosive coating benefit my operation?

A: The anti-corrosive coating shields the steel core from moisture and contaminants, reducing the risk of rust and degradation. This ensures prolonged life and consistent performance, particularly beneficial in humid or corrosive industrial conditions.

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