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Electric Helical Gear Motor

Electric Helical Gear Motor Specification

Standard
IEC/IS Standards

Horse Power
0.5 HP to 30 HP

Poles Number
2, 4, 6 Poles

Current Type
AC

Power Rating
0.37 kW to 22 kW

Bearing Type
Deep Groove Ball Bearing

Ambient Temperature
-15C to +40C

Rated Voltage
220V-415V (standard)

Rated Frequency
50/60 Hz

Starting Type
Direct Start

Cooling Method
Air Cooled

Sealed Type
Grease Lubricated, Sealed

Voltage
220V / 380V / 415V

Efficacy
Above 85%

Motor Type
Helical Gear Motor

Features
Compact design, high torque, low vibration, easy installation, long operational life

Pressure
Atmospheric (non-pressurized)

Noise Level
70 dB

Torque
Up to 3000 Nm (depends on output ratio & model)

Product Type
Electric Helical Gear Motor

Output Power
0.37 kW to 22 kW (varies as per model)

Frequency (MHz)
50 Hz / 60 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
Variable, typically 10-500 RPM (output speed depending on ratio)

Power
0.5 HP to 30 HP

Color
Blue

Dimension (L*W*H)
Depends on power rating and ratio (custom dimensions available)

Weight
Approx. 15 kg - 150 kg (varies as per model)

Shaft Diameter
22 mm to 80 mm (as per model)

Mounting Type
Foot/Flange Mounted or Customized

IP Rating
IP55

Vibration Level
Minimal, with precision balancing

Gear Ratio Range
3:1 to 180:1

Output Shaft Type
Solid Shaft

Lubrication
Synthetic Oil / Grease

Service Factor
1.0

Insulation Class
Class F

Application
Conveyor, Packaging, Material Handling, Mixer, etc.

Housing Material
Cast Iron / Aluminium (as per capacity)

Thermal Protection
On request

Service Condition
Continuous Duty (S1)

About Electric Helical Gear Motor

Our Electric Helical Gear Motor is designed for high efficiency, smooth operation, and long service life in a wide range of industrial and mechanical applications. This motor combines a powerful electric motor with a precision-engineered helical gearbox, ensuring maximum torque transmission, low noise, and high reliability even under heavy-duty working conditions.

Built using high-quality materials and advanced technology, this motor provides energy-efficient performance, compact design, and minimal maintenance, making it a perfect choice for modern industrial systems.

Versatile Gear Ratio for Diverse Applications

With a wide gear ratio range from 3:1 to 180:1, the Electric Helical Gear Motor adapts seamlessly to various industrial uses, ensuring optimal performance regardless of load or speed requirements. Its solid shaft and high torque output make it especially suitable for demanding applications in conveying, packaging, mixing, and material handling environments.

Durable Construction & Enhanced Efficiency

Manufactured in sturdy cast iron or lightweight aluminum (depending on capacity), this helical gear motor prioritizes durability without sacrificing efficiency. With a rated efficacy above 85% and minimal vibration due to precision balancing, it complies with IEC/IS standards and is engineered for long operational life even in continuous duty service conditions.

Operational Safety and Easy Maintenance

Equipped with a totally enclosed fan cooled (TEFC) motor and sealed lubrication, maintenance is straightforward and infrequent. Thermal protection is available on request for enhanced safety. The unit's IP55 rating safeguards internal components, while ambient operating temperatures range from -15C to +40C, ensuring versatile and secure operation across diverse industrial settings.

FAQ's of Electric Helical Gear Motor:

Q: How do I select the correct gear ratio for my application?

A: To determine the optimal gear ratio, consider the required output speed and torque for your machinery. The Electric Helical Gear Motor offers ratios from 3:1 up to 180:1, providing flexibility for various conveyor, packaging, and material handling systems. Consult with the supplier if specific process performance is needed.

Q: What are the benefits of using a helical gear motor over other types?

A: Helical gear motors deliver higher torque and greater efficiency, coupled with quieter and smoother operation. Their compact, robust design ensures long service life and minimal vibration, making them ideal for continuous industrial use.

Q: When is lubrication maintenance required for this gear motor?

A: This gear motor uses synthetic oil or grease for lubrication and features a sealed, low-maintenance design. Under normal continuous duty, routine checks are recommended as part of preventive maintenance, though intervals may vary based on usage conditions.

Q: Where is the Electric Helical Gear Motor commonly applied?

A: This gear motor is widely utilized in conveyor systems, packaging machinery, material handling equipment, mixers, and similar industrial environments, thanks to its variable speed, high torque, and reliable operation.

Q: What mounting options are available for installation?

A: Mounting can be foot, flange, or fully customized to accommodate specific layouts. Choose the option that best fits your installation requirements for optimal stability and performance.

Q: How does the motor ensure operational safety and equipment protection?

A: With a totally enclosed fan cooled (TEFC) design, IP55 ingress protection, and optional thermal protection, the unit is safeguarded against dust, moisture, and overheating, ensuring safe and consistent operation.

Q: What advantages does the IP55 rating provide for this gear motor?

A: An IP55 rating delivers robust protection against dust ingress and water jets, enhancing the gear motor's resilience in challenging industrial settings and extending its operational lifespan.

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