Energy Efficient Helical Gear Motor

Energy Efficient Helical Gear Motor Specification

Current Type
AC

Sealed Type
Totally Enclosed

Bearing Type
Heavy Duty Ball/Roller Bearing

Pressure
Standard Atmosphere

Rated Voltage
415 V

Standard
IEC/IS standard

Power Rating
High Performance

Poles Number
2, 4, 6, 8

Rated Frequency
50 Hz

Voltage
380-415 V

Noise Level
< 80 dB(A)

Cooling Method
IC411 (Self Fan Cooled)

Motor Type
Helical Gear Motor

Torque
Up to 15000 Nm

Features
Energy Efficient, High Starting Torque, Long Life, Robust Construction

Efficacy
IE2/IE3 high efficiency

Starting Type
Direct On Line (DOL)

Ambient Temperature
-15C to +45C

Horse Power
0.16-268 HP

Product Type
Gear Motor

Output Power
Up to 200 kW

Frequency (MHz)
50/60 Hz

Protect Feature
IP55/IP65 as per request

Phase
Three Phase

Speed
12 - 450 RPM

Power
0.12 kW - 200 kW

Color
Blue

Dimension (L*W*H)
Depends on model

Weight
Varies with model

Shaft Diameter
Varies per output

Mounting Type
Foot/Flange

IP Rating
IP55

Application
Conveyors, Mixers, Industrial Automation, Material Handling

Overload Capacity
2x Rated Torque for Short Duration

Efficiency
High, up to 96%

Vibration Level
Within permissible limits as per IS

Gear Ratio
Up to 400:1

Coupling Type
Flexible/ Rigid

Direction of Rotation
Reversible

Gear Material
Case Hardened Alloy Steel

Insulation
F Class (H on request)

Housing Material
High Grade Cast Iron / Aluminum

Thermal Class
Class F

Lubrication
Permanent Lubrication System

Duty Cycle
S1 (Continuous)

Energy Efficient Helical Gear Motor About

Our Electric Helical Gear Motor is designed for high efficiency, smooth operation, and long service life in a wide range of industrial and mechanical applications. This motor combines a powerful electric motor with a precision-engineered helical gearbox, ensuring maximum torque transmission, low noise, and high reliability even under heavy-duty working conditions.

Built using high-quality materials and advanced technology, this motor provides energy-efficient performance, compact design, and minimal maintenance, making it a perfect choice for modern industrial systems.

Built for Efficiency and Longevity

Our helical gear motors employ a permanent lubrication system and self-fan cooling (IC411) to ensure consistent performance-minimizing downtime and maintenance. The design features high-grade cast iron or aluminum housing, supporting heavy-duty operations and harsh industrial environments. These motors are built to IEC/IS standards, promising trustworthy and efficient operation over a long service life.

Versatile and Reliable Across Industries

This gear motor suits a range of industrial applications, including conveyors, mixers, material handling, and automation. With flexible/rigid coupling and reversible rotation, installation and adaptation are straightforward, accommodating specific operational requirements. The motor's versatility is enhanced by its broad speed range (12-450 RPM) and adaptable mounting styles (foot/flange).

FAQ's of Energy Efficient Helical Gear Motor:

Q: How does the permanent lubrication system benefit the helical gear motor's operation?

A: The permanent lubrication system reduces maintenance intervals by keeping gears optimally lubricated throughout the motor's life, contributing to reliable performance, lower downtime, and extended service intervals.

Q: What applications are suitable for this helical gear motor?

A: This motor is ideal for conveyors, mixers, industrial automation, and material handling equipment, thanks to its robust construction, high efficiency, and ability to handle continuous, demanding workloads.

Q: When should Class H insulation be requested over standard Class F?

A: Class H insulation should be chosen for applications that involve higher ambient temperatures or require the motor to sustain higher thermal loads, providing extra protection beyond the standard Class F specification.

Q: Where can the helical gear motor be installed?

A: It can be installed in various industrial settings, including factories, warehouses, and automation lines. The totally enclosed IP55/IP65 rated housing allows for installation in both dry and moderately harsh environments.

Q: What is the process for selecting the correct gear ratio?

A: Selecting the gear ratio depends on your application's desired output speed and torque requirements. Higher gear ratios (up to 400:1) are suitable for applications requiring more torque at low speed, while lower ratios are used for higher-speed needs.

Q: How does high efficiency (up to 96%) impact energy consumption and operational costs?

A: Superior efficiency means the motor converts more electrical energy into mechanical output, reducing overall power consumption and lowering long-term operational costs while supporting reliable performance.

Q: What are the main benefits of using a reversible, high torque helical gear motor?

A: Reversible operation provides flexible direction control, while high starting torque ensures smooth start-up under load. Coupled with energy efficiency and robust construction, these features lead to extended lifespan and cost-effective, versatile applications.

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