Heavy Duty DC Brake

Heavy Duty DC Brake Specification

Pressure
Spring loaded (Mechanical clamping force)

Thickness
Optimized for endurance, specified on request

Vehicle Type
Not applicable (mainly for stationary industrial use)

Shape
Round/Disc

Material
Cast Iron and Steel

Loading Capacity
Heavy Duty

Diameter
Customized as per requirement

Power
24V / 190V DC

Voltage
24V / 190V DC

Application
Industrial Machinery, Hoists, Cranes, Elevators, Conveyors

Insulation Class
F Class

Packaging
Secure wrap to prevent transit damage

Ambient Temperature
-20C to +50C operating range

Finish
Corrosion Resistant Powder Coating

Response Time
Fast acting, milliseconds release/engage

Braking Torque
Varies, available up to 1000 Nm or per customization

Model
Spring Loaded DC Fail Safe Brake

Mounting Type
Flange Mounted

Heavy Duty DC Brake About

Shruti Engineering DC Flange Mounted Electromagnetic Brakes are designed for high consistent operating characteristic. With torque range 7.5-150Nm. These Brakes are available with 3 different design to stop the drive or load side either shaft, pulley, sprocket. These are maintenance free & provided with unique pre-stressed spring made of German Spring Steel & coil with F insulation to give million of operations without fatigue. With asbestos free friction materials & long life.

Robust Construction & Corrosion Resistance

Crafted from high-quality cast iron and steel, the brake boasts outstanding mechanical strength, making it suited for heavy-duty loads. Its specialized powder-coated finish provides superior resistance to corrosion, ensuring longevity and minimizing maintenance, even in challenging environments.

Customizable Performance for Varied Applications

Catering to a wide spectrum of industrial needs, this brake comes with flexible options for braking torque (up to 1000 Nm), diameter, and thickness. Whether for cranes, hoists, elevators or conveyors, specifications can be tailored to match diverse operational requirements.

Fast Acting and Fail Safe Operation

The spring-loaded DC fail safe mechanism ensures immediate engagement upon power loss, safeguarding personnel and machinery. With its millisecond-level response time, the brake operates efficiently in critical applications where safety and quick action are essential.

FAQ's of Heavy Duty DC Brake:

Q: How does the Spring Loaded DC Fail Safe Brake operate in industrial machines?

A: The brake uses a spring-loaded mechanism that automatically applies mechanical clamping force in the event of a power loss, ensuring a fail-safe condition. When DC power (24V or 190V) is supplied, the brake releases quickly, facilitating seamless machine operations.

Q: What customization options are available for diameter and braking torque?

A: Diameters and braking torque are fully customizable as per project requirements. Torque can be specified up to a maximum of 1000 Nm, and diameter or thickness can be adjusted to suit the particular application or machine type after detailed consultation.

Q: When is this DC brake most beneficial for use?

A: This brake is ideal in situations demanding immediate and reliable holding, such as in hoists, cranes, elevators, and conveyors within manufacturing, material handling, and construction sectors, especially where safety is critical during power interruptions.

Q: Where can the Heavy Duty DC Brake be installed?

A: The brake is designed for stationary industrial equipment; it is best suited for integration into machinery such as hoists, cranes, elevators, and conveyor systems in factories, warehouses, and construction sites. It is not intended for vehicle use.

Q: What is the process for installing the flange-mounted brake?

A: Installation involves securing the flange-mounted brake directly onto the machine structure, followed by electrical connection to a 24V or 190V DC power supply. Proper alignment, insulation checks, and torque calibration ensure optimal performance and safety.

Q: How does the insulation class benefit the brake's operation?

A: The brake's Insulation Class F allows it to function safely at higher temperatures, providing enhanced reliability and extended operational life even under prolonged or heavy load cycles in industrial environments.

Q: What packaging ensures safe delivery of the product?

A: Each brake is securely wrapped in robust packaging specifically designed to prevent damage during transit, ensuring the product arrives intact and ready for installation at your facility.

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