HELICAL GEAR MOTOR

HELICAL GEAR MOTOR Specification

Torque
Up to 12000 Nm

Features
Compact Design, High Efficiency, Low Noise, Easy Maintenance

Pressure
N/A (not applicable)

Noise Level
<75 dB (A)

Ambient Temperature
-15C to +40C

Motor Type
Squirrel Cage Induction Motor

Power Rating
Up to 45 kW

Voltage
415 V

Efficacy
Efficiency up to 94% (gear stage dependent)

Sealed Type
Oil Sealed (standard with breather arrangement)

Standard
IS/IEC

Cooling Method
Fan Cooled

Bearing Type
Deep Groove Ball Bearing

Current Type
AC

Rated Voltage
380/415V AC

Horse Power
0.5 HP to 60 HP

Poles Number
4 Pole (standard), 2/6 Pole on request

Rated Frequency
50 Hz

Starting Type
DOL / Star Delta (as per rating)

Product Type
Helical Gear Motor

Output Power
0.37 kW to 45 kW (varies with model)

Frequency (MHz)
50/60 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
10 - 500 RPM (output speed, varies with ratio)

Power
0.5 HP to 60 HP (varies with model)

Color
Blue

Dimension (L*W*H)
Varies by model (customizable)

Weight
15 to 250 kg (approx, depends on model)

Shaft Diameter
18 mm - 90 mm (varies by capacity)

Mounting Type
Foot / Flange / Shaft Mounted

IP Rating
IP55

Overload Capacity
Up to 200% (short duration)

Gearbox Type
Helical Parallel Shaft

Vibration Level
As per IS/IEC standards

Encoder Provision
Available on demand

Number of Gear Stages
Single, Double, or Triple as per requirement

Application
Conveyors, Mixers, Agitators, Material Handling

Material of Construction
Cast Iron Housing, Alloy Steel Gears

Gear Ratio Options
3:1 to 200:1 (customizable)

Interchangeability
Available for standard sizes

Duty Type
S1 (Continuous Duty)

Service Factor
1.0 to 1.4 (application based)

Lubrication
Synthetic/ Mineral Oil Filled

Output Shaft Type
Solid or Hollow Shaft

Thermal Protection
Available on request

HELICAL GEAR MOTOR Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
5-7 Days

HELICAL GEAR MOTOR About

Helical Gear Motor Description

Helical Gear Motor is a highly efficient power transmission unit that combines an electric motor with a helical gearbox. The helical gears are designed with angled teeth, which provide smooth, quiet operation, higher load-carrying capacity, and excellent torque transmission compared to conventional gear systems.

Helical Gear Motors are widely used in conveyors, packaging machines, material handling equipment, mixers, cranes, hoists, textile machinery, and various industrial automation applications.

Features:

High efficiency and energy saving
Smooth and low-noise operation
Compact and robust construction
High torque output
Long service life
Available in Foot Mounted and Flange Mounted designs
Suitable for continuous industrial duty

Applications:

Conveyor Systems
Material Handling Equipment
Packaging Machinery
Textile Machines
Food Processing Plants
Cranes & Hoists
Cement & Steel Industries

Manufactured by

Shruti Engineering

We offer premium-quality Helical Gear Motors in various ratios, output speeds, and torque capacities to meet diverse industrial requirements. Custom-built solutions are also available as per customer specifications.

Robust Construction and Flexible Configurations

Built with cast iron housing and alloy steel gears, the helical gear motor is designed for longevity and reliable operation. Multiple configuration options, including single to triple gear stages and both solid and hollow output shafts, make it versatile for a range of industrial applications.

Efficient, Low Noise Operation

Benefit from high operational efficiency (up to 94%) and low noise levels (<75 dB(A)), thanks to precision engineering and quality lubrication. Synthetic or mineral oil filling ensures smooth performance for prolonged periods under continuous duty (S1 service).

Wide Application Range

With output speeds from 10 to 500 RPM, torque up to 12,000 Nm, and mounting flexibility (foot, flange, shaft-mounted), this gear motor is suitable for conveyors, mixers, agitators, and material handling systems in various industries.

FAQ's of HELICAL GEAR MOTOR:

Q: How does the helical gear motor improve efficiency in industrial applications?

A: The helical gear motor features precision-engineered gears and quality lubrication, achieving efficiency levels up to 94% depending on the gear stage. Its compact design and optimized gear ratio options enhance power transmission while minimizing energy losses, making it ideal for continuous-duty operations.

Q: What are the customization options for gear ratio and mounting?

A: Gear ratios are available from 3:1 to 200:1 and can be tailored to specific process requirements. Mounting types include foot, flange, and shaft configurations, ensuring flexibility for diverse installation environments.

Q: When should I choose a single, double, or triple gear stage?

A: The choice depends on the required output speed and torque. Single-stage gears are suitable for higher speeds and lower torque, while double or triple stages are ideal for applications that demand higher torque and lower output speeds.

Q: Where can I use this gear motor in my facility?

A: This gear motor is suitable for a variety of equipment such as conveyors, mixers, agitators, and material handling systems. Its adaptability and robust construction make it appropriate for manufacturing processes, packaging, and other continuous industrial operations.

Q: What are the benefits of the Totally Enclosed Fan Cooled (TEFC) protection and IP55 rating?

A: TEFC protection and an IP55 rating safeguard the motor against dust and water ingress, ensuring long service life even in demanding and harsh industrial environments. These features reduce maintenance requirements and downtime.

Q: How is thermal protection and vibration control managed?

A: Thermal protection is available on request to safeguard against overheating. The gear motor maintains vibration levels as per IS/IEC standards, promoting smooth operation and prolonged bearing life.

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