Helical Reduction Gear Box

Helical Reduction Gear Box Specification

Gear Type
Helical Reduction

Material
Cast Iron / Alloy Steel

Processing Type
Hardened & Precision Ground

Gear Tooth Profile
Helical

Gearing Arrangement
Parallel

Direction
Bidirectional

Output Torque
Up to 18,000 Nm (varies with model)

Rated Power
0.12 kW to 200 kW

Input Speed
Up to 1500 RPM

Output Speed
Standard ratios from 6 RPM to 430 RPM

Voltage
380-415V, 3 Phase AC

Efficiency
Up to 96%

Housing Finish
Corrosion Resistant Epoxy Paint

Mounting Type
Foot/Flange Mounted

Noise Level
Low Noise Operation

Working Temperature
-10C to +50C

Input Shaft Type
Solid/ Hollow

Applications
Conveyors, Mixers, Crushers, Industrial Machines

Lubrication
Oil Splash

Custom Ratio Availability
Available on Request

Helical Reduction Gear Box About

We are an eminent entity that is engaged in offering an extensive range of quality assured Helical Geared Motors (Super SP Series). Our provided flange or foot mounted geared motors, motor mount reducers with hollow input shaft and solid input shaft inline gear reducers are available in the range of 0.4 kw to 5.5 kw and having ratio from 5:1 to 45 The units are suitable to meet the IEC frame 3-phase, 4 pole AC induction motors. Moreover, clients can avail this motor from us at economical prices.

Advanced Design & High Efficiency

Featuring parallel helical gearing arrangement and precision-engineered tooth profiles, this gear box delivers smooth, efficient power transmission. Oil splash lubrication and low-noise operation extend service intervals and maintain a consistent performance level, even under rigorous duty cycles.

Rugged Construction & Corrosion Resistance

Built with hardened cast iron or alloy steel, the gear box is coated with corrosion-resistant epoxy paint to withstand tough industrial environments. This robust housing protects vital components from wear and ensures operational longevity, reducing overall maintenance costs.

Versatile Applications & Custom Solutions

Supporting both foot and flange mounting, as well as solid or hollow input shafts, this gear box adapts quickly to different machine requirements. Standardized gear ratios are available, while custom solutions can be developed for specialized needs, ensuring seamless integration in various industrial settings.

FAQ's of Helical Reduction Gear Box:

Q: How does the helical reduction gear box ensure low noise operation during use?

A: The gear box utilizes precision-ground, hardened helical gears that mesh smoothly, reducing vibration and noise. Its sturdy housing further absorbs operational sounds, ensuring a quieter work environment as compared to conventional gear types.

Q: What types of industrial machines can this gear box be used with?

A: This gear box is optimal for conveyors, mixers, crushers, and a wide array of other industrial machines. Its versatile design and robust construction make it suitable for many heavy-duty applications requiring efficient torque and speed control.

Q: When is a custom gear ratio recommended and how can it be requested?

A: A custom gear ratio is recommended when standard output speeds or torque do not meet the specific requirements of your machinery. Custom ratios can be requested at the time of order, allowing you to tailor the gearbox performance for optimal efficiency in unique applications.

Q: Where can this gear box be installed within an industrial setting?

A: Thanks to its dual mounting options-foot and flange-the gear box can be integrated into various positions along machines or production lines. Its bidirectional capability also allows flexible placement for both left and right-side operations.

Q: What benefits does the corrosion-resistant epoxy paint provide?

A: The epoxy paint finish forms a durable barrier, protecting the gear box housing from rust, chemical exposure, and moisture. This prolongs the life of the unit, especially in harsh operating environments, and reduces the frequency of maintenance and repairs.

Q: How is the gear box maintained and lubricated in operation?

A: The gear box relies on oil splash lubrication, where oil distributed inside the housing lubricates moving parts automatically during operation. This system minimizes manual intervention and helps sustain peak efficiency and protection against wear.

Q: What is the process for configuring the gear box to match specific voltage or power needs?

A: The gear box is compatible with 380-415V, 3-phase AC power sources and supports motors from 0.12 kW to 200 kW. During installation, select the appropriate motor and provide the necessary voltage connection ensuring the gear box aligns with your system's electrical requirements.

Tell us about your requirement