High Efficiency Gear Box

High Efficiency Gear Box Specification

Gear Type
Helical Gearbox

Material
Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Parallel Shaft

Direction
Bidirectional

Output Torque
Up to 18000 Nm

Rated Power
Up to 250 kW

Input Speed
Up to 1800 RPM

Output Speed
10 - 300 RPM

Voltage
415V AC (for motorized options)

Efficiency
96-98%

Lubrication
Splash Lubrication/Oil Bath

Temperature Range
-10C to 70C

Mounting Type
Foot Mounted

Shaft Diameter
Up to 110 mm

Noise Level
<70 dB

Applications
Conveyor, Crusher, Mixer, Agitator, Industrial Drive

Paint Finish
Industrial Blue Epoxy Coating

High Efficiency Gear Box About

We, Shruti Engineering, are an appreciated manufacturer, exporter and supplier of high quality Disc Brakes and Industrial Hoists. Offered range of products includes Foot Mounted Brake Motor, Disc Brake and Liner Brake.

Superior Performance in Industrial Applications

Designed for heavy-duty use in sectors such as material handling, mining, and processing, this gearbox excels in conveyors, crushers, mixers, agitators, and other industrial drives. Its helical gear profile ensures smooth, efficient power transmission, while the parallel shaft gearing arrangement optimizes output for demanding environments.

Engineered for Durability and Low Maintenance

Constructed from high-grade cast iron or alloy steel and finished with an industrial blue epoxy coating, this gearbox withstands harsh operating conditions. The splash lubrication system minimizes wear, ensuring a long service life and reducing the need for frequent maintenance.

Precision, Efficiency, and Quiet Operation

Manufactured with advanced machining techniques, the gearbox guarantees tight tolerances and reliable performance. Efficiency ratings between 96% and 98% mean operational savings and reduced energy consumption, while a noise level below 70 dB supports a safer, more comfortable workplace.

FAQ's of High Efficiency Gear Box:

Q: How does the splash lubrication system benefit the gearbox's operation?

A: The splash lubrication or oil bath system ensures that all moving parts receive adequate lubrication, reducing friction and wear. This prolongs the gearbox's lifespan, minimizes maintenance needs, and helps maintain efficient and smooth performance over time.

Q: What applications are suitable for this helical gearbox?

A: This gearbox is ideal for applications such as conveyors, crushers, mixers, agitators, and various industrial drives. Its robust design and high output torque allow it to handle heavy loads and continuous operation in manufacturing, processing, and materials handling industries.

Q: When should the gearbox be serviced or checked?

A: Regular inspection intervals depend on the operating conditions, but it is generally advised to check oil levels, seals, and wear every 6 months or after 2,000 hours of operation. Refer to the maintenance manual for schedule specifics to ensure optimal performance and longevity.

Q: Where can the gearbox be installed, considering its mounting type?

A: With its foot-mounted design, the gearbox can be securely installed on flat base frames or platforms. This makes it versatile for use in fixed installations in factories, plants, or integrated into new or existing automation systems.

Q: What is the process involved in manufacturing this high efficiency gearbox?

A: The gearbox is precision machined for accurate gear alignment, using quality cast iron or alloy steel materials. After machining, it undergoes thorough heat treatment, assembly, and is finished with industrial blue epoxy coating to enhance resistance to corrosion and wear.

Q: How does this gearbox ensure high efficiency in power transmission?

A: Helical gears with optimized tooth profiles and parallel shaft arrangements reduce energy loss and maximize power transfer. This design achieves efficiency rates between 96% and 98%, resulting in lower energy costs and reliable, sustained output.

Q: What benefits does the bidirectional operation offer?

A: The ability to operate in both directions provides flexibility in design and application, allowing the gearbox to be used in systems that require reversing motion or frequent changes in direction without additional components.

Tell us about your requirement