Material Handling Gear Box

Material Handling Gear Box Specification

Gear Type
Universal Industrial

Material
Cast Iron / High-Grade Steel

Processing Type
Precision Machined

Gear Tooth Profile
Involute Helical / Spur

Gearing Arrangement
Worm or Helical

Direction
Uni/Bi-directional

Output Torque
Upto 2000 Nm (varies by model)

Rated Power
0.18 kW to 15 kW

Input Speed
Up to 1500 RPM

Output Speed
Varies (commonly 15-250 RPM)

Voltage
380V / 415V (3 Phase)

Efficiency
Up to 95%

Input Method
Electric Motor / Manual

Application
Material Handling, Conveyors, Elevators, Industrial Automation

Lubrication
Oil-bath / Grease

Weight
Varies by model (typically 12-80 kg)

Protection Grade
IP54/IP55

Operating Temperature
-10C to +60C

Noise Level
Low (as per ISO standards)

Backlash
Low Backlash (<10 arcmin)

Housing Finish
Anti-corrosive Coating

Shaft Material
Alloy Steel Hardened & Ground

Duty Cycle
Continuous (S1 Duty)

Cooling Method
Natural Air Cooled

Mounting Type
Flange / Foot Mounted

Material Handling Gear Box About

Three PhasePower0.5 HP TO 20 HPBrandSMISpeed30 RPM TO 200 RPMVoltage440Minimum Order Quantity2 Piece

Product Description:

Integral Brake Motors are suitable for various industrial application like Textile, Machine
Tools, Hoists, Cranes, Lifts etc., where instantaneous stopping of the driven equipment is
demanded.

Motors are fitted with Electro Mgnetic Normally on brakes.

The electro-magnetic DC brake is mounted on the non-driving end of the motor. The cooling
fan is mounted after the brake for better thermal dissipation and cooling of the brake also.

Motor connection leads and brake coil leads are terminated in a single terminal box for
easy connection, Rectifiers are supplied in loose condition and Manual release is provided

Precision Engineering for Reliability

Engineered with alloy steel, hardened and ground shafts, and precision-machined gear tooth profiles, this gear box ensures optimal reliability and durability. The use of involute helical or spur gears and worm or helical arrangements enables smooth, consistent performance in heavy-duty applications, ensuring minimal maintenance and operational downtime.

Versatile Mounting and Input Methods

Choose from either flange or foot mounting to suit your setup, making installation straightforward in varied industrial settings. With the option for electric motor or manual input, the gear box provides operational flexibility for integrating into new or existing material handling systems.

Superior Efficiency and Quiet Operation

Operating at up to 95% efficiency, this gear box maintains low noise levels in accordance with ISO standards, enhancing workplace comfort and productivity. The natural air-cooled design and robust anti-corrosive finish further ensure sustained performance in challenging environments.

FAQ's of Material Handling Gear Box:

Q: How is the gear box typically installed in a material handling system?

A: The gear box can be installed using either flange or foot mounting methods, making it adaptable for conveyors, elevators, and automated systems. Installation guidelines are provided to suit various industrial layouts and ensure secure, vibration-free operation.

Q: What are the benefits of using oil-bath or grease lubrication in this gear box?

A: Oil-bath and grease lubrication significantly reduce internal friction, leading to smoother gear operation and extended component life. They also help maintain consistent performance, especially during continuous (S1) duty cycles in demanding applications.

Q: Where can this gear box be used effectively?

A: This gear box is suitable for material handling systems, including conveyors, industrial elevators, and automation equipment across factories, warehouses, and logistics centers. Its IP54/IP55 protection and anti-corrosive coating enable reliable use in various industrial environments.

Q: What operating temperatures can the gear box handle?

A: The gear box is designed for reliable operation in ambient temperatures ranging from -10C to +60C, allowing it to function effectively in both cold storage and high-temperature industrial settings.

Q: What is the advantage of low backlash in this gear box?

A: Low backlash (<10 arcmin) ensures enhanced positional accuracy and smooth power transmission, which is critical for precision equipment in automation and material handling processes.

Q: How does the natural air cooling system work?

A: Natural air cooling dissipates heat generated during operation without the need for external cooling systems, thereby simplifying maintenance and improving energy efficiency, especially in continuous, high-load conditions.

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