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DC Fail Safe Brake Liner

DC Fail Safe Brake Liner Specification

Shape
Round

Pressure
Fail safe holding by spring pressure

Thickness
12 mm

Vehicle Type
Not applicable (Industrial use)

Material
High-grade steel with composite friction material

Loading Capacity
Upto 1200 Nm

Diameter
180 mm

Power
24V DC Operation

Voltage
24V DC

Application
Electromagnetic DC Fail Safe Brakes for industrial machinery

Compatibility
Customizable to shaft and flange

Color
Black and Silver

Weight
Approx 1.2 kg

Surface Finish
Corrosion-resistant coating

Response Time
Less than 50 ms

Noise Level
Low noise operation

Temperature Resistance
Up to 250C

Brake Torque Range
6 Nm to 1200 Nm

Mounting Type
Flange Mounted

Lining Material
Non-asbestos friction liner

Durability
Long operational life cycle

About DC Fail Safe Brake Liner

Electromagnetic DC Brake Liner Description

Electromagnetic DC Brake Liners are precision-engineered friction materials designed to deliver safe, smooth, and reliable braking in DC electromagnetic brake systems. These liners provide the required friction surface for controlled stopping, secure load holding, and fail-safe operation, making them an essential part of industrial braking solutions.

Made from asbestos-free, eco-friendly materials, these brake liners are built to withstand high torque, elevated temperatures, and heavy-duty cycles while ensuring long service life and minimal maintenance. They are manufactured in various sizes, thicknesses, and grades to suit different DC brake assemblies and industrial requirements.

Key Features:

Specially developed for DC electromagnetic brake systems
Asbestos-free, environmentally safe friction material
High wear resistance with excellent thermal stability
Smooth, noise-free, and consistent braking
Durable with extended service life
Available in customized sizes and grades

Superior Temperature and Torque Handling

Engineered to withstand temperatures up to 250C, this brake liner maintains optimal performance even in high-heat industrial environments. Its impressive brake torque range, from 6 Nm up to 1200 Nm, offers adaptability for various machinery applications, ensuring reliable operation regardless of system demands.

Fast, Fail-Safe Operation

Utilizing 24V DC electromagnetic technology, the brake activates in less than 50 milliseconds for quick, fail-safe response. Spring pressure ensures holding force is always available, providing essential safety for critical mechanical processes in industrial settings.

Custom Fit and Durable Build

The brake liner features a flange-mounted design and customizable fit, allowing seamless integration with specific shafts and flanges. Constructed from high-grade steel and advanced composite friction materials, it resists corrosion and wear, extending operational life and reducing downtime.

FAQ's of DC Fail Safe Brake Liner:

Q: How does the DC Fail Safe Brake Liner operate in the event of power loss?

A: This brake is designed with a fail-safe mechanism that engages automatically when power is cut, using spring pressure to hold the position and ensure machine safety. The rapid response time of less than 50 ms makes it particularly effective in critical applications.

Q: What types of industrial machinery can use this brake liner?

A: It is suitable for a wide variety of industrial machines requiring electromagnetic DC fail safe brakes. Its customizable shaft and flange compatibility, along with variable torque capacity, allow it to be tailored for diverse manufacturing and automation equipment.

Q: When should the brake liner be maintained or replaced?

A: Routine maintenance is recommended according to manufacturer guidelines or operating hours to ensure optimal performance. Replacement is advised if significant wear is observed on the friction liner or reduction in braking performance is detected.

Q: Where is the ideal mounting location for this brake liner?

A: The brake liner is flange-mounted, so it should be installed at points on the machinery where direct shaft or flange integration is needed. Proper alignment ensures optimal torque transfer and safety.

Q: What are the key advantages of the non-asbestos friction liner used in this brake?

A: The non-asbestos friction material provides excellent temperature resistance, reduces noise during operation, and eliminates health hazards associated with asbestos, while also delivering a longer service life.

Q: How can the brake's compatibility be customized for specific machinery?

A: The DC Fail Safe Brake Liner can be adapted to various shaft diameters and flange designs during ordering or installation, ensuring a precise fit for your application's unique mechanical requirements.

Q: What is the benefit of the corrosion-resistant coating?

A: The corrosion-resistant finish protects the brake liner from rust and environmental degradation, extending its lifespan and preserving performance even in harsh or humid industrial environments.

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