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SHRUTI ENGINEERING
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Our Products

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Three Phase Inline Geared Motor

Fail Safe Brake Coils

Fail Safe Brake Coils Specification

Usage & Applications
Electromagnetic Fail Safe Brakes, Cranes, Hoists, Material Handling Equipment

Noise Level
Low

Features
High Thermal Stability, Quick Response Time, Reliable Performance, Easy Installation

Mounting Type
Direct Mount, Custom Mounting options available

Part Type
Electromagnetic Coil for Brake

Brake Type
DC Fail Safe Brake Coil

Size
Customizable as per brake model requirements

Material
Copper (Winding), Insulated Coated Metal Core

Pattern Material
High Grade Insulation Compound

Surface Finish
Smooth, Corrosion Resistant Coating

Standard
Conforms to IS/IEC Standards

Coil Resistance
As per design and voltage specification

Dielectric Strength
1.5kV for 1 minute

Operating Temperature
Up to 155°C (Class F/B Insulation)

Customization
Available for varied brake types and OEM models

Power Consumption
10W ~ 60W depending on coil size

Connection Leads
Double PVC Insulated Flexible Cable

Insulation Resistance
>= 100 mega ohms at 500V DC

Duty Cycle
100% ED (Continuous Duty)

Input Voltage Range
24V DC, 110V DC, 190V DC, 205V DC (Others on request)

Weight
Varies as per size: 150g to 2kg

About Fail Safe Brake Coils

Fail Safe Brake Coils Description

A Fail Safe Brake Coil is an essential component of an electromagnetic fail-safe brake system, designed to release the brake when energized and automatically apply braking when power is cut off. This ensures maximum safety and reliability in critical industrial applications such as cranes, hoists, and material handling equipment.

Manufactured using high-grade copper wire and high-temperature insulation materials, these coils provide efficient magnetic performance, quick response, and long operational life even under continuous-duty conditions. The coil generates a strong magnetic field that pulls the brake armature, releasing the brake smoothly and ensuring precise stopping control when de-energized.

Engineered for Tough Industrial Applications

Our fail safe brake coils are purpose-built for use in electromagnetic brakes across industries such as material handling, cranes, and hoists. From their robust copper windings and high thermal stability to their advanced insulation compounds and smooth, corrosion-resistant surface finish, every detail reinforces their reliability and long service life in challenging conditions.

Flexible Design and Customization Options

We offer customization to meet varied brake models and OEM requirements. Whether you require unique voltages, coil sizes, or mounting configurations, our engineering team works closely with customers to deliver coils precisely tailored for your use case, ensuring smooth integration and optimal performance within your existing systems.

High Safety and Quality Standards

Safety is paramountour coils are tested for a dielectric strength of 1.5kV and insulation resistance of at least 100 mega ohms at 500V DC. Each coil conforms to stringent IS/IEC standards and comes equipped with durable double PVC-insulated flexible connection leads, assuring exceptional reliability and consistent safety in critical safety brake applications.

FAQs of Fail Safe Brake Coils:

Q: How are Fail Safe Brake Coils installed on brakes or machinery?

A: Fail Safe Brake Coils are designed for direct mounting and can be easily installed on compatible electromagnetic brake assemblies. For non-standard or custom brakes, custom mounting options are available to ensure a secure fit and proper function.

Q: What applications commonly use these electromagnetic fail safe brake coils?

A: These coils are widely used in electromagnetic fail safe brakes for cranes, hoists, material handling equipment, and various industrial automation systems requiring quick, reliable braking and enhanced safety.

Q: When should I consider customizing a brake coil?

A: Customization is recommended when standard coil sizes, voltage ratings, or mounting options do not match your specific machinery or brake model. Our team provides tailored solutions to suit OEM products or unique operating conditions.

Q: What benefits do your fail safe brake coils offer over standard coils?

A: Our coils are engineered with high-grade materials, ensuring high thermal stability, low noise, quick response, and sustained performance even under continuous operation. The corrosion-resistant finish and adherence to IS/IEC standards guarantee longevity and operational safety.

Q: Where are these fail safe brake coils manufactured and supplied from?

A: These coils are designed and manufactured in India and are available for export, ensuring that clients worldwide can benefit from our high-quality, industry-approved products.

Q: How do I determine the correct coil size and voltage for my brake system?

A: You should refer to your brake models technical specifications or consult with our engineering team. We will assist in identifying or custom-designing a coil that matches your required voltage, resistance, and physical dimensions for optimal performance.

Tell us about your requirement