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Fail Safe DC Brake System

Fail Safe DC Brake System Specification

Vehicle Type
Not Applicable / Industrial Equipment

Thickness
25 mm

Shape
Round

Pressure
Spring Loaded

Material
Cast Iron / Metal Alloy

Loading Capacity
Up to 200 Nm

Diameter
120 mm

Power
24W

Voltage
24V DC

Application
Industrial Machines, Crane Hoists, Material Handling Equipment

Insulation Class
Class F

Brake Type
Fail Safe DC Electromagnetic Brake

Noise Level
< 70 dB

Operating Temperature
-10C to 60C

Mounting Type
Flange Mounted

Protection Class
IP 54

Finish
Powder Coated

Response Time
40 ms

About Fail Safe DC Brake System

Size OR Model : From 08 to 14
Torque : From 8 Nm. to 150 Nm.
Power Consumption : From 20 Watt to 140 Watt
Hub Bore Dia. : From 10 MM to 70 MM
AC Input Voltage : 415 V AC (Most Common AC Input Voltage),110 V AC, 230 V AC
DC Brake Coil Voltage : 190 V DC (Most Common Used Brake), 24 V DC, 96 V DC, 105 V DC, 205 V DC (Can customized other coil voltages on request)
Supply Phase : 2 Ph. 415 V AC
Operating Frequency : 50 Hz. (+/- 5%)

Insulation Class	F
Brake torque	32NM
Country of Origin	Made in India
Voltage	190 , 24
Material	Cast Iron
Phase	SINGLE Phase
Usage/Application	Brake Motors

compatible WITH 1 HP MOTOR

Engineered for Demanding Industrial Use

Purpose-built for industrial environments, this fail-safe DC brake system delivers consistent, reliable performance in heavy-duty applications. Thanks to its tough construction and protective finish, it resists harsh conditions and ensures safety in material handling, cranes, and similar equipment.

Efficient, Reliable, and Quiet Operation

With a fast 40-millisecond response time and noise emission of less than 70 dB, operations remain smooth and quiet. Its IP54 protection safeguards against dust and splashing water, and the Class F insulation enhances resistance to heat, ensuring longevity and reliability.

FAQ's of Fail Safe DC Brake System:

Q: How does the Fail Safe DC Brake System work in industrial applications?

A: The system employs a spring-loaded, electromagnetic mechanism that automatically engages the brake when power is cut or lost, ensuring a safe operational halt in industrial machines, crane hoists, and material handling equipment.

Q: What are the primary benefits of a fail-safe DC electromagnetic brake?

A: The primary benefits include enhanced operational safety, quick response time of 40 ms, consistent performance under harsh conditions, and automatic engagement in power-off situations, reducing the risk of equipment accidents.

Q: When is this brake system ideally used?

A: This brake system is ideal for use in settings where high reliability is critical, such as industrial machines, cranes, and material handling setups, particularly where safety during power loss is paramount.

Q: Where can the Fail Safe DC Brake System be installed?

A: This flange-mounted brake system is designed for indoor industrial environments with ambient temperatures between -10C and 60C, and is suitable for equipment that aligns with its mechanical and voltage specifications.

Q: What mounting and protection features does the brake offer?

A: It features a flange mounting design for secure and stable attachment, and boasts IP54 protection, which shields against dust ingress and water sprays, making it durable for tough industrial conditions.

Q: How is the loading capacity and pressure maintained?

A: Loading capacity is managed by robust spring-loading, supporting up to 200 Nm. The brake maintains constant pressure through its spring force, ensuring reliable engagement and release during operation.

Q: What materials is the system made of, and how does this benefit users?

A: Constructed from cast iron or metal alloys with a powder-coated finish, the brake system offers superior durability, corrosion resistance, and long service life even in intense industrial environments.

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