HELICAL GEAR BOX

HELICAL GEAR BOX Specification

Gear Type
Helical Gear

Material
Cast Iron/Alloy Steel

Processing Type
Hobbing/CNC Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Helical

Direction
Horizontal/Universal

Output Torque
Up to 18000 Nm

Rated Power
0.5 HP to 200 HP

Input Speed
Up to 3000 RPM

Output Speed
1 to 400 RPM

Voltage
415V (Three Phase)

Efficiency
Up to 98%

Cooling Method
Natural Air Cooled

Lubrication
Oil Splash / Grease Lubricated

Application
Conveyors, Crushers, Mixers, Elevators, Industrial Machinery

Mounting Type
Foot / Flange Mounted

Number of Stages
Single / Double / Triple Stage

Noise Level
Low

Input Type
Solid Shaft / Hollow Shaft

Operating Temperature Range
-10C to +60C

Output Shaft Material
EN8/EN19 Hardened Steel

Surface Finish
Powder Coated / Painted

Sealing Type
Oil Seals Provided

HELICAL GEAR BOX About

Helical Gear Motor Description

Shruti Engineering Helical Gear Motor is a compact and efficient power transmission solution designed for smooth, reliable, and high-torque performance in industrial applications. The helical gears provide quieter operation, higher efficiency, and longer service life compared to conventional gear systems.

Our helical gear motors are manufactured with precision-engineered gears and robust housings, making them suitable for continuous-duty operations in conveyors, material handling equipment, packaging machines, mixers, crushers, textile machinery, and various industrial automation systems.

Features:

High efficiency and energy-saving design
Smooth and low-noise operation
High torque output
Compact and rugged construction
Long service life with minimal maintenance
Available in Foot Mounted and Flange Mounted designs
Wide range of reduction ratios and output speeds
Suitable for continuous industrial applications

Applications:

Conveyor Systems
Material Handling Equipment
Packaging Machinery
Cement Plants
Textile Machinery
Food Processing Units
Pharmaceutical Industries
Construction Equipment

Shruti Engineering manufactures and supplies premium-quality Helical Gear Motors with customized specifications to meet various industrial requirements, ensuring reliable performance and maximum productivity.

Precision Engineering for Demanding Applications

Helical Gear Boxes are meticulously engineered using hobbing and CNC machining processes, creating an accurate gear tooth profile for smooth, quiet operation in industrial machinery. Ideal for heavy-duty use, their strong materials, reliable oil seals, and versatile mounting options make them perfect for continuous duty in demanding conveyor, mixer, and crusher systems.

Superior Durability and Efficiency

Combining powder coated or painted surfaces with EN8/EN19 hardened steel output shafts, these gear boxes are designed for high-torque tasks. With up to 98% efficiency and oil splash or grease lubrication, they deliver strong performance while maintaining low noise and minimal maintenance, ensuring maximum operational uptime.

FAQ's of HELICAL GEAR BOX:

Q: How should I select the correct stage and mounting type for my application?

A: Choose the number of stages (single, double, or triple) and mounting type (foot or flange) based on your desired output speed and installation requirements. For high reduction ratios, multiple stages are preferable, while your system design will determine if foot or flange mounting best suits your needs.

Q: What kind of lubrication does the Helical Gear Box require during operation?

A: The gear box is designed for oil splash or grease lubrication, ensuring smooth gear motion and reduced wear. Select the appropriate lubrication based on your operational environment and maintenance preferences. Regular checks are recommended to maintain optimal performance.

Q: When should the gear box be serviced to ensure longevity?

A: Periodic inspection of oil or grease levels and sealing integrity should be performed every few months or according to your operational schedule. Prompt maintenance when abnormal noise, temperature rise, or leakage is noticed will help prevent component wear and extend gear box life.

Q: Where is the Helical Gear Box most advantageously used?

A: This gear box is ideal for a variety of heavy-duty industrial machinery including conveyors, crushers, mixers, and elevators, thanks to its robust design, high torque capacity, and adaptability to horizontal or universal directions.

Q: What benefits does a helical gear arrangement offer over other types?

A: Helical gears provide smoother, quieter operation and higher efficiency than spur gears. Their angled teeth allow for gradual engagement, reducing noise and vibration, and are ideal for high-load, continuous-use industrial environments.

Q: How does the gear box maintain low noise levels even during heavy performance?

A: The precision-cut helical gears and robust housing, combined with proper lubrication and natural air cooling, all contribute to reduced noise generation, even under high load or fast operation.

Q: What processes are involved in the manufacturing of this gear box?

A: Each unit is carefully fabricated with hobbing or CNC machining for accurate gear profiles. High-strength cast iron or alloy steel is used for key components, with final assembly including powder coating or painting, oil seal installation, and thorough quality checks to ensure durability and reliability.

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