HELICAL GEAR BRAKE MOTOR

HELICAL GEAR BRAKE MOTOR Specification

Power Rating
Available from 0.37 kW to 22 kW

Starting Type
DOL / Star-Delta

Standard
IS / IEC Standard

Motor Type
Induction Motor with Helical Gearbox and Brake

Voltage
415 V

Sealed Type
Sealed

Poles Number
2, 4, 6, 8 Pole options

Torque
High Starting Torque, up to 1000 Nm

Bearing Type
Heavy Duty Ball Bearing

Efficacy
IE2 / IE3 Efficiency

Rated Frequency
50 Hz

Horse Power
0.5 to 30 HP

Rated Voltage
415 V

Cooling Method
Fan Cooled

Noise Level
Low noise operation

Features
Integrated brake system, compact design, rugged construction

Current Type
AC

Ambient Temperature
-10 to 50C

Product Type
Helical Gear Brake Motor

Output Power
Up to 30 HP

Frequency (MHz)
50 Hz

Protect Feature
Totally Enclosed Fan Cooled (TEFC)

Phase
Three Phase

Speed
Varies as per ratio, typically 10-500 RPM

Power
0.5 HP to 30 HP

Color
Blue

Dimension (L*W*H)
Customized as per model

Weight
Depends on model (Approx. 30-200 kg)

Shaft Diameter
Custom as per model, standard 22-60 mm

Mounting Type
Foot / Flange Mounting

IP Rating
IP55

Brake Type
Electromagnetic AC/DC Brake

Duty Cycle
S1 continuous

Frame Material
Cast Iron or Aluminum

Gear Ratio
5:1 to 60:1

Gear Type
Helical

Lubrication
Oil bath lubrication

Gear Material
High grade alloy steel

Insulation Class
Class F / Class H

Application
Conveyors, Cranes, Material Handling, Lifts, Industrial Automation

HELICAL GEAR BRAKE MOTOR About

Helical Gear Brake Motor Description

A Helical Gear Brake Motor is a compact and efficient drive unit that combines an electric motor, helical gearbox, and electromagnetic brake in a single assembly. It is designed to provide high torque, smooth operation, precise speed reduction, and instant stopping capability for various industrial applications.

The helical gears ensure quiet operation, high efficiency, and long service life, while the electromagnetic brake automatically stops and holds the load when power is switched off, enhancing safety and control. These motors are widely used in conveyors, cranes, hoists, packaging machines, material handling equipment, lifts, and industrial automation systems.

Features:

High torque output
Smooth and low-noise operation
Electromagnetic fail-safe brake
Compact and robust design
High efficiency helical gear mechanism
Reliable load holding and quick stopping
Available in foot-mounted and flange-mounted designs
Low maintenance and long service life

Applications:

Conveyor Systems
Material Handling Equipment
Cranes & Hoists
Packaging Machinery
Textile Machinery
Food Processing Equipment
Industrial Automation Systems

Manufactured by Shruti Engineering, Helical Gear Brake Motors are available in various power ratings, gear ratios, and mounting configurations to meet diverse industrial requirements.

Reliable Performance for Intense Applications

Designed with high efficiency and heavy-duty construction, this helical gear brake motor excels in applications such as conveyors, cranes, lifts, and industrial automation. The use of cast iron or aluminum frames combined with high-grade helical gears ensures strength, durability, and excellent torque transmission, supporting continuous workflows in rigorous environments.

Advanced Safety and Control Features

The integrated electromagnetic brake enables rapid, consistent stopping-vital for material handling and lifting operations. With options for Direct-On-Line (DOL) and Star-Delta starting methods, along with low noise operation and a compact, sealed structure, the motor upholds safety while minimizing downtime and maintenance needs.

Custom-Engineered for Versatility

Every model can be customized to fit different mounting types, shaft dimensions, and speeds, allowing optimal integration into diverse systems. Clients benefit from the flexibility of bespoke power ratings, output speeds, and design dimensions, backed by compliance to IS/IEC standards and IP55 protection for challenging conditions.

FAQ's of HELICAL GEAR BRAKE MOTOR:

Q: How does the integrated brake system function in the helical gear brake motor?

A: The integrated electromagnetic brake in the helical gear brake motor provides immediate and reliable stopping power by engaging when electrical power is disconnected. This ensures safe operations in applications like cranes and conveyors by securely holding the load even in the event of power loss.

Q: What applications are ideally suited for this helical gear brake motor?

A: This motor is designed for use in conveyors, cranes, lifts, material handling, and industrial automation systems. Its robust construction and high starting torque make it ideal for environments requiring precise speed control, frequent stopping, and reliable load holding capabilities.

Q: When should I opt for a helical gear brake motor instead of other gear motor types?

A: Choose this motor when you need quiet, efficient operation, high torque, rapid braking, and a long service life. The helical gear design reduces noise and ensures smooth power transmission, making it superior for continuous-duty and high-load applications compared to standard spur or worm gear systems.

Q: Where can this brake motor be installed safely?

A: With IP55 protection and TEFC design, the motor is suitable for installations in dusty or slightly moist industrial environments. It can be mounted in various positions-either foot or flange-allowing flexibility based on space and mechanical requirements.

Q: What benefits does oil bath lubrication provide for this motor?

A: Oil bath lubrication ensures consistent, low-friction operation by continually lubricating the gears. This process significantly extends the life of both gear and bearing components, reduces maintenance frequency, and optimizes the motor's performance under continuous heavy-duty cycles.

Q: How is the gear ratio selected for specific applications?

A: Gear ratios from 5:1 to 60:1 are available, determining the output speed and torque. Selection is based on the application's required speed and load conditions. Lower ratios deliver higher speed with less torque, while higher ratios provide greater torque at reduced speeds-ideal for lifting or material handling tasks.

Q: What advantages do IE2/IE3 efficiency ratings offer in this motor?

A: IE2 and IE3 efficiency ratings ensure reduced energy consumption and lower operational costs. This high efficiency translates to minimized heat generation, enhanced reliability, and compliance with international energy standards, making the motor both economically and environmentally advantageous.

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