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SHRUTI ENGINEERING
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ELECTRO HYDRAULIC THRUSTER

High Performance Brake Liner

High Performance Brake Liner Specification

Thickness
Approx. 12 mm

Pressure
Operates efficiently up to 120 bar hydraulic pressure

Shape
Circular with splined inner diameter

Vehicle Type
Trucks, trailers, industrial vehicles

Material
High strength composite material with metallic reinforcement

Loading Capacity
Up to 2500 kg

Diameter
Approx. 160 mm

Power
N/A (mechanical component)

Voltage
N/A (not electrically operated)

Application
Heavy-duty industrial and commercial vehicles, machinery braking systems

Corrosion Resistance
Engineered for humid and industrial environments

Noise Level
Low, anti-squeal design

Mounting Interface
Inner splined hub for secure shaft fitting

Color
Outer ring black, metallic inner core

Weight
Approx. 1.3 kg

Compatibility
Customizable for various axle models

Wear Rate
<0.1 mm per 10,000 cycles

Temperature Resistance
Up to 400C continuous, 500C peak

Friction Coefficient
0.38 - 0.45 (steady)

About High Performance Brake Liner

Electromagnetic DC Brake Liner Description

Electromagnetic DC Brake Liners are precision-engineered friction materials designed to deliver safe, smooth, and reliable braking in DC electromagnetic brake systems. These liners provide the required friction surface for controlled stopping, secure load holding, and fail-safe operation, making them an essential part of industrial braking solutions.

Made from asbestos-free, eco-friendly materials, these brake liners are built to withstand high torque, elevated temperatures, and heavy-duty cycles while ensuring long service life and minimal maintenance. They are manufactured in various sizes, thicknesses, and grades to suit different DC brake assemblies and industrial requirements.

Key Features:

Specially developed for DC electromagnetic brake systems
Asbestos-free, environmentally safe friction material
High wear resistance with excellent thermal stability
Smooth, noise-free, and consistent braking
Durable with extended service life
Available in customized sizes and grades

Outstanding Thermal and Wear Resistance

Designed for high-demand environments, the brake liner maintains optimal performance under continuous temperatures up to 400C and peaks of 500C. With a low wear rate, it guarantees longevity and operational stability, making it a robust choice for intensive usage cycles.

Custom Mounting and Broad Compatibility

The splined inner hub allows for secure fitting on various axle shafts, ensuring compatibility with diverse heavy-duty trucks, trailers, and specialized industrial vehicles. Customizable options ensure the brake liner integrates seamlessly with your existing equipment.

Engineered for Safety and Reliability

Constructed from high-strength composites with metallic reinforcement, this brake liner offers an anti-squeal design for quiet operation and resists corrosion in harsh industrial or humid settings, maximizing safety and reducing maintenance downtime.

FAQ's of High Performance Brake Liner:

Q: How is the High Performance Brake Liner installed on vehicle axles?

A: The brake liner features an inner splined hub specifically designed for secure and precise fitting on a range of axle shafts. Installation involves aligning the splined interface with the axle's grooves, ensuring a firm connection. For optimal performance and safety, follow the manufacturer's recommended mounting procedures.

Q: What environments and vehicles is this brake liner best suited for?

A: This brake liner is ideal for heavy-duty industrial vehicles such as trucks, trailers, and braking systems in commercial machinery. Its corrosion resistance and durable construction make it particularly suitable for humid, industrial, and rigorous operating environments.

Q: When should the brake liner be replaced during vehicle maintenance?

A: Due to its exceptional wear rate of less than 0.1 mm per 10,000 cycles, the brake liner requires less frequent replacement than standard options. Nonetheless, it is advisable to inspect the liner during regular maintenance intervals or if you notice reduced braking efficiency or increased noise.

Q: Where can customizations for axle compatibility be requested?

A: Customizations for various axle models can be arranged directly with the manufacturer or supplier. Provide your specific axle dimensions and requirements during your order to ensure the brake liner is tailored for seamless compatibility.

Q: What is the process for ensuring the brake liner's long lifespan?

A: To maximize lifespan, ensure proper installation, follow the recommended hydraulic operating pressure (up to 120 bar), and regularly inspect for wear. Its material composition and corrosion-resistant properties contribute to extended service life in most harsh operational contexts.

Q: How does the anti-squeal design benefit vehicle operations?

A: The advanced anti-squeal design minimizes noise during braking, enhancing comfort and reducing operator fatigue. It also lessens the risk of vibration-related damage to vehicle braking components, supporting quieter and more reliable operations.

Q: What are the main advantages of using this high performance brake liner over standard options?

A: Key benefits include high load capacity, impressive thermal stability, extended wear resistance, low noise levels, and strong corrosion protection. These features provide increased safety, lower maintenance costs, and productivity improvements in demanding heavy-duty applications.

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