Solid Shaft Helical Gear Box

Solid Shaft Helical Gear Box Specification

Gear Type
Solid Shaft

Material
Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Helical Gear

Direction
Bidirectional

Output Torque
Up to 50,000 Nm (Varies by model)

Rated Power
0.5 HP to 150 HP (Varies by model)

Input Speed
Up to 1500 RPM

Output Speed
Depends on gear ratio

Voltage
380V / 415V (for motorized models)

Efficiency
Up to 95%

Ratio Range
3:1 to 100:1

Surface Treatment
Heat Treated and Hardened Gears

Lubrication
Oil Splash / Grease Filled

Mounting Type
Foot Mounted / Flange Mounted

Noise Level
Low (Optimized Profile)

Application
Conveyors, Mixers, Crushers, Industrial Machinery

Service Factor
1.1 to 1.4

Protection Class
IP55 (for Gearmotor Assemblies)

Operating Temperature Range
-10C to 70C

Solid Shaft Helical Gear Box About

Shruti Engineering manufactures and supplies Heavy Duty Helical Gear Boxes, engineered for robust, high-torque, and reliable performance in demanding industrial applications. These gearboxes are designed with precision-cut helical gears, providing smooth torque transmission, low noise, and long-lasting durability, even under continuous heavy loads.

Ideal for cranes, hoists, conveyors, mixers, and material handling systems, our heavy-duty gearboxes ensure efficient operation, minimal maintenance, and superior load-handling capability.

Optimized for Industrial Applications

This Helical Gear Box boasts a rugged construction suited to continuous operation in conveyors, mixers, crushers, and broader industrial machinery. With an IP55 protection class for gearmotor assemblies and bidirectional operation, it is built to withstand harsh conditions while ensuring safety and reliability for your processes.

Precision Engineering and Noise Reduction

Advanced precision machining and optimized helical tooth profiles provide smooth, low-noise operation, even at high input speeds up to 1500 RPM. The heat-treated and hardened gears offer minimal wear and excellent longevity, while high-efficiency design reduces power loss for improved operational cost savings.

Versatile Mounting and Lubrication Options

Choose from foot-mounted or flange-mounted configurations to streamline installation. The gearboxes employ efficient oil splash or grease-filled lubrication, supporting dependable performance and minimizing maintenance intervals in various operating environments.

FAQ's of Solid Shaft Helical Gear Box:

Q: How does the Solid Shaft Helical Gear Box benefit industrial machinery operations?

A: The gear box delivers high efficiency (up to 95%) and robust output torque (up to 50,000 Nm) while maintaining low noise, making it ideal for continuous, demanding applications such as conveyors, mixers, and crushers. Its precision machining and heat-treated gears ensure reliable and long-lasting performance.

Q: What mounting types are available for installation flexibility?

A: Both foot-mounted and flange-mounted options are available, allowing for easy integration into various equipment layouts and maximizing compatibility with existing machinery setups.

Q: When should I use oil splash versus grease-filled lubrication?

A: Oil splash lubrication is recommended for high-speed or continuous operations where consistent lubrication is critical. Grease-filled lubrication suits applications requiring simpler maintenance or intermittent operation. Both options ensure durable performance for your gear box.

Q: Where can the Solid Shaft Helical Gear Box be used?

A: This gear box is engineered for industrial environments, including material handling systems, mixers, crushers, and other heavy-duty machines across manufacturing, mining, and processing industries.

Q: What is the process behind the gear box's durability?

A: The gears undergo precision machining, heat treatment, and hardening processes, resulting in a robust construction that resists wear and extends operational life, even in tough industrial settings.

Q: How does the optimized profile contribute to low noise levels?

A: The helical gear tooth design with optimized profile ensures smoother engagement between gears, reducing vibration and noise significantly compared to standard straight-cut gears.

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