THREE STAGE HELICAL GEAR BOX

THREE STAGE HELICAL GEAR BOX Specification

Gear Type
Helical Gearbox

Material
Cast Iron / Alloy Steel

Processing Type
Hobbing, Grinding, CNC Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Three Stage

Direction
Both Directions (Reversible)

Output Torque
Up to 3400 Nm

Rated Power
0.37 kW to 55 kW

Input Speed
1440 rpm

Output Speed
14 rpm to 280 rpm

Voltage
380V / 415V

Efficiency
Up to 96%

Ambient Temperature Range
-10C to 50C

Protection Type
IP55

Output Shaft Type
Solid / Hollow Shaft Option

Service Factor
1.5 to 2.0

Housing
Robust, Single Piece Casting

Seal Type
Oil Seals on Input and Output Shaft

Input Connection
IEC Motor Adaptor/Direct Coupling Available

Painting/Finishing
Anti-corrosive Powder Coated

Lubrication Type
Oil Splash / Forced Lubrication

Mounting Position
Foot/Flange Mounted

Noise Level
Low Noise Operation

THREE STAGE HELICAL GEAR BOX About

Three Stage Helical Gear Box Product Description

A Three Stage Helical Gear Box is a high-efficiency power transmission unit designed to provide high reduction ratios and smooth torque transmission. It consists of three stages of precision-engineered helical gears that ensure quiet operation, low vibration, and maximum performance in demanding industrial applications.

Features:

High torque output with wide reduction ratios
Precision-cut helical gears for smooth and silent operation
Robust cast iron housing for durability and long service life
High transmission efficiency with minimal power loss
Compact design with easy installation and maintenance
Available in foot-mounted and flange-mounted configurations
Suitable for continuous-duty industrial applications

Applications:

Conveyor Systems
Material Handling Equipment
Cranes & Hoists
Cement Plants
Steel Industries
Packaging Machines
Mixers & Agitators
Mining and Processing Plants

Technical Specifications:

Gear Type: Three Stage Helical Gear
Mounting: Foot / Flange Mounted
Ratio Range: High Reduction Ratios Available
Housing Material: Cast Iron
Lubrication: Oil Bath Lubrication
Output: High Torque, Low Speed

Manufactured by Shruti Engineering, our Three Stage Helical Gear Boxes are designed for reliable performance, energy efficiency, and long operational life in various industrial applications.

Advanced Three Stage Helical Gearbox Engineering

Our Three Stage Helical Gear Box employs precision hobbing, grinding, and CNC machining, resulting in a robust gear tooth profile and exceptional performance. Designed for industrial longevity, its rigid, one-piece cast housing and oil seals on shafts ensure reliable and leak-free operation, even in demanding settings.

Superior Lubrication, Low Noise and Optimal Protection

This gear box operates with oil splash or forced lubrication, minimizing wear and promoting quiet performance. Its IP55 rating shields internal components from dust and moisture, while the anti-corrosive powder coating guards against harsh environmental conditions, extending service life.

FAQ's of THREE STAGE HELICAL GEAR BOX:

Q: How is the Three Stage Helical Gear Box mounted?

A: This gearbox supports both foot and flange mounting options, providing flexibility for various installation requirements.

Q: What lubrication methods are available for this gear box?

A: The gear box offers oil splash and forced lubrication types, which ensure efficient cooling and reduce wear on internal components.

Q: When should I choose the solid shaft over the hollow shaft option?

A: A solid shaft is ideal for conventional, high-torque applications, while the hollow shaft version allows for easier integration with existing drive systems or to accommodate specific coupling requirements.

Q: What are the main benefits of the robust, single piece housing?

A: The single piece cast iron or alloy steel housing provides superior structural integrity, reducing vibration, noise, and the risk of oil leakage, thereby increasing the product's life span.

Q: Where can this gear box be used considering environmental conditions?

A: With an IP55 protection rating and an ambient temperature range from -10C to 50C, the gear box is suitable for both indoor and outdoor industrial settings, including those exposed to dust or moisture.

Q: How does the anti-corrosive powder coating enhance durability?

A: The anti-corrosive powder coating shields the gear box from chemical and atmospheric corrosion, making it suitable for harsh and corrosive working environments.

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