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Worm Gear Reducer

Worm Gear Reducer Specification

Gear Type
Worm Gear

Material
Aluminum Alloy Housing, Hardened Steel Gears

Processing Type
Precision Machined, Surface Treated

Gear Tooth Profile
Worm and Wheel

Gearing Arrangement
Right Angle

Direction
Unidirectional & Reversible

Output Torque
Up to 350 Nm (varies with model)

Rated Power
0.18 kW to 7.5 kW

Input Speed
1400 RPM

Output Speed
14 RPM to 186 RPM (depends on ratio)

Voltage
Not Applicable (mechanical device)

Efficiency
Up to 80%

Lubrication
Oil Bath / Grease Fill

Shaft Type
Hollow & Solid Shaft Options

Color
Grey body with yellow inserts

Operating Temperature
-10C to 60C

Noise Level
Low Noise Operation

Application
Conveyors, Mixers, Material Handling, Packaging, Industrial Machinery

Mounting Type
Foot Mounted

Gear Ratio Range
7.5:1 to 100:1

Protection Grade
IP54/IP55 (if fitted with motor)

About Worm Gear Reducer

Three PhasePower0.5 HP TO 20 HPBrandSMISpeed30 RPM TO 200 RPMVoltage440Minimum Order Quantity2 Piece

Product Description:

Integral Brake Motors are suitable for various industrial application like Textile, Machine
Tools, Hoists, Cranes, Lifts etc., where instantaneous stopping of the driven equipment is
demanded.

Motors are fitted with Electro Mgnetic Normally on brakes.

The electro-magnetic DC brake is mounted on the non-driving end of the motor. The cooling
fan is mounted after the brake for better thermal dissipation and cooling of the brake also.

Motor connection leads and brake coil leads are terminated in a single terminal box for
easy connection, Rectifiers are supplied in loose condition and Manual release is provided

Durable and Versatile Construction

Crafted with an aluminum alloy housing and hardened steel gears, this worm gear reducer boasts a rugged yet lightweight build that can withstand rigorous industrial environments. Precision machining and surface treatment enhance durability, making it suitable for continuous and heavy-duty applications.

Flexible Shaft and Mounting Configurations

Available in both hollow and solid shaft configurations, the reducer adapts seamlessly to your equipment setup. Foot mounting ensures stable installation, while right-angle gearing allows for compact and flexible machinery layouts, ideal for constrained workspaces.

Optimized Performance and Low Noise Operation

Operating with an efficiency of up to 80% and designed for low noise levels, this reducer ensures smooth and quiet functioning-essential for noise-sensitive environments. Lubrication options include oil bath or grease fill, offering reliable performance across temperatures ranging from -10C to 60C.

FAQ's of Worm Gear Reducer:

Q: How can the worm gear reducer be installed for optimal stability?

A: This reducer is designed for foot mounting, which affords stable and secure installation on a flat surface. Proper alignment and anchoring are recommended to minimize vibration and ensure long-term, reliable operation in industrial settings.

Q: What are the lubrication options and how do they affect maintenance?

A: This reducer can be lubricated using either oil bath or grease fill. Both methods provide effective wear protection; however, regular inspection and timely replacement of lubricant will further extend service life and maintain optimal efficiency.

Q: When is it most beneficial to use a worm gear reducer with right-angle output?

A: Right-angle reducers are most beneficial in applications where space is limited or machinery layouts require a 90-degree change in drive direction-common in conveyors, packing lines, and material handling systems.

Q: Where can this worm gear reducer be used effectively?

A: Thanks to its robust construction, protection grade (IP54/IP55 when motor fitted), and low-noise operation, this reducer is suited for indoor applications-particularly in conveyors, mixers, packaging, and other industrial machinery requiring high torque and reliability.

Q: What are the main benefits of the available shaft and direction options?

A: Offering both hollow and solid shafts allows compatibility with various equipment. The ability for both unidirectional and reversible operation increases flexibility in usage, making the gear reducer adaptable to diverse process requirements.

Q: How does the gear ratio range impact output speed and torque?

A: The wide gear ratio range (7.5:1 to 100:1) allows you to select the desired output speed (from 14 to 186 RPM) and torque (up to 350 Nm, depending on model), optimizing the reducer for specific load and speed needs in your application.

Q: What process ensures the longevity and reliability of this worm gear reducer?

A: Precision machining, surface treatment, and the use of hardened steel gears maximize gear engagement accuracy and wear resistance, supporting long, trouble-free operation even under continuous industrial use.

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