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Electromagnetic Brake Helical Gear Motor

Electromagnetic Brake Helical Gear Motor Specification

Starting Type
Direct On Line

Pressure
Standard Atmospheric

Bearing Type
Deep Groove Ball Bearing

Cooling Method
Fan Cooled

Sealed Type
Totally Enclosed Fan Cooled (TEFC)

Poles Number
2, 4, 6

Current Type
AC

Ambient Temperature
-10C to +50C

Rated Frequency
50 Hz

Efficacy
High Efficiency

Horse Power
0.16 HP to 10 HP

Features
Compact design, low noise, high torque, reliable braking

Standard
IEC/IS Standards

Voltage
230V/400V

Torque
Up to 800 Nm

Motor Type
Helical Gear Motor with Electromagnetic Brake

Rated Voltage
400V

Power Rating
Varies as per model

Noise Level
<70 dB

Product Type
Electromagnetic Brake Helical Gear Motor

Output Power
0.12 kW to 7.5 kW

Frequency (MHz)
50/60 Hz

Protect Feature
IP55 Enclosure

Phase
Three Phase

Speed
10 to 500 RPM (varies by model)

Power
0.12 kW to 7.5 kW

Color
Blue

Dimension (L*W*H)
As per model (customizable)

Weight
Depends on model (approx. 20 kg to 100 kg)

Shaft Diameter
Varies by model

Mounting Type
Foot/Flange Mounting

IP Rating
IP55

Operation Mode
Automatic / Manual

Duty Cycle
Continuous (S1)

Service Factor
1.15

Gear Material
Alloy Steel, Case Hardened & Profile Ground

Application
Conveyors, Lifts, Material Handling, Automation

Insulation Class
Class F

Lubrication
Lifetime Synthetic oil filled

Brake Type
Electromagnetic Fail Safe

Installation Position
Horizontal / Vertical

About Electromagnetic Brake Helical Gear Motor

Crane Helical Gear AC Brake Motor Description

A Crane Helical Gear AC Brake Motor is a high-performance drive solution designed specifically for lifting and hoisting applications in industrial environments. This motor combines a robust AC motor with a precision-engineered helical gearbox and an integrated electromagnetic brake, providing high torque, smooth operation, and precise stopping control.

Built for continuous and heavy-duty use, the helical gear ensures efficient power transmission with minimal noise and vibration, while the AC brake ensures safety and accurate positioning of loads. Its rugged construction makes it ideal for overhead cranes, gantry cranes, hoists, and other lifting equipment.

Key Features:

High torque output suitable for lifting and hoisting operations
Precision-cut helical gears for smooth, quiet, and efficient operation
Integrated AC electromagnetic brake for reliable stopping and safety
Durable construction for continuous heavy-duty performance
Available in foot-mounted, flange-mounted, or customized configurations
Low maintenance and energy-efficient design

Robust Safety and Braking Mechanism

The fail-safe electromagnetic brake ensures automatic and reliable stopping whenever power is interrupted, safeguarding personnel and equipment. This feature makes the gear motor especially suited for critical applications where safety is paramount, such as elevators and automated conveyor systems.

Durable Construction and High Performance

Crafted with alloy steel gears, case hardened and profile ground for superior strength, the gear motor offers excellent load carrying capacity and extended operational life. Lifetime synthetic oil lubrication reduces wear and maintenance, assuring long-term, efficient functionality.

Flexible Installation and Application Versatility

Designed to support both horizontal and vertical mounting, this gear motor adapts easily to various layouts. Whether used in material handling, automation, or lift systems, it consistently delivers high output and reliable braking, making it an optimal choice for varied industrial requirements.

FAQ's of Electromagnetic Brake Helical Gear Motor:

Q: How does the electromagnetic fail-safe brake function in this gear motor?

A: The electromagnetic fail-safe brake operates by automatically engaging and stopping the motor shaft whenever power is lost or manually triggered. This provides dependable security for applications like conveyors and lifts, ensuring controlled and reliable halting to prevent accidents and equipment damage.

Q: What are the main benefits of using an alloy steel, case-hardened gear system?

A: Using case-hardened, profile-ground alloy steel gears significantly enhances strength, reduces wear, and increases the gear motor's lifetime. This robust construction ensures durability and reliable performance, especially under continuous operation and high-load conditions in industrial settings.

Q: When should this helical gear motor be used for material handling or automation systems?

A: This gear motor is ideal when continuous, high-efficiency, and safe operation is required, such as in conveyors, lifts, and automated material handling lines. Its dependable braking, high torque, and variable speed options make it suitable for precise, 24/7 industrial workflows.

Q: Where can the Electromagnetic Brake Helical Gear Motor be installed?

A: The motor is designed for flexible installation, accommodating both horizontal and vertical positions. With its foot or flange mounting options and customizable shaft diameters, it easily adapts to diverse machinery layouts in automated production halls and material transport systems.

Q: What is the maintenance process for this gear motor?

A: Thanks to its lifetime synthetic oil-filled lubrication and sealed TEFC design, maintenance is minimal. Regular checks for electrical connections, brake wear, and bearing condition are recommended, but the motor itself requires very little service, reducing downtime and overall operating costs.

Q: How does the IP55 enclosure benefit gear motor operation?

A: The IP55-rated enclosure provides strong protection against dust, moisture, and low-pressure water jets, ensuring reliable operation in challenging industrial environments. This level of protection helps maintain performance and extend equipment life, even in less-than-ideal conditions.

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