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Inline Helical Brake Motor

Inline Helical Brake Motor Specification

Standard
IS 325 / IEC 60034

Poles Number
4 Poles

Horse Power
0.25 HP to 30 HP

Features
Brake system for instant stop, robust construction, suitable for continuous duty

Efficacy
IE2

Noise Level
Low

Motor Type
Inline Helical with Brake Motor

Power Rating
0.18 kW to 22 kW

Ambient Temperature
-10C to 50C

Voltage
415 V AC

Rated Frequency
50 Hz

Sealed Type
Totally Enclosed Fan Cooled (TEFC)

Cooling Method
Fan Cooled

Bearing Type
Deep Groove Ball Bearing

Pressure
Atmospheric

Rated Voltage
415 V

Starting Type
DOL

Current Type
AC

Torque
High Starting Torque

Product Type
Inline Helical Brake Motor

Output Power
0.18 kW to 22 kW

Frequency (MHz)
50 Hz

Protect Feature
Overload, IP55 Protection

Phase
Three Phase

Speed
1440 RPM

Power
Variable (as per requirement)

Color
Blue

Dimension (L*W*H)
Custom (dependent on rating)

Weight
Varies with model

Shaft Diameter
Custom as per motor size

Mounting Type
Foot / Flange

IP Rating
IP55

Insulation Class
Class F

Duty Cycle
S1 Continuous

Material
Cast Iron / Aluminium

Direction of Rotation
Reversible

Brake Type
Electromagnetic AC Brake

Gear Ratio
Up to 120:1

Coupling Type
Flexible / Rigid

Application
Conveyors, Elevators, Industrial Machinery

Lubrication
Lifetime lubricated bearings

Service Factor
1.15

About Inline Helical Brake Motor

Crane Helical Gear AC Brake Motor Description

A Crane Helical Gear AC Brake Motor is a high-performance drive solution designed specifically for lifting and hoisting applications in industrial environments. This motor combines a robust AC motor with a precision-engineered helical gearbox and an integrated electromagnetic brake, providing high torque, smooth operation, and precise stopping control.

Built for continuous and heavy-duty use, the helical gear ensures efficient power transmission with minimal noise and vibration, while the AC brake ensures safety and accurate positioning of loads. Its rugged construction makes it ideal for overhead cranes, gantry cranes, hoists, and other lifting equipment.

Key Features:

High torque output suitable for lifting and hoisting operations
Precision-cut helical gears for smooth, quiet, and efficient operation
Integrated AC electromagnetic brake for reliable stopping and safety
Durable construction for continuous heavy-duty performance
Available in foot-mounted, flange-mounted, or customized configurations
Low maintenance and energy-efficient design

Reliable Braking for Precision and Safety

Equipped with an electromagnetic AC brake, the Inline Helical Brake Motor delivers instant stopping capability, making it ideal for applications requiring precise and safe operation. This feature is especially advantageous for conveyors and elevators, where control and safety are paramount. The brake system enhances operational reliability, reducing risks of sudden machinery movement during maintenance or emergency stops.

Designed for Continuous Operation and Efficiency

This motor is built for S1 continuous duty, ensuring that it operates efficiently under prolonged use. The robust construction using cast iron or aluminum, combined with lifetime-lubricated deep groove ball bearings, minimizes maintenance and supports extensive operation. Its IE2 efficiency rating lowers energy consumption, which translates to cost savings and environmental benefits for industrial users.

FAQ's of Inline Helical Brake Motor:

Q: How does the electromagnetic AC brake in this motor work?

A: The electromagnetic AC brake operates by rapidly activating an internal brake mechanism when power is cut, allowing the motor to stop instantly. This ensures enhanced safety and precision during operation by immediately halting motion, making it suitable for sensitive applications like conveyors and elevators.

Q: What applications is this Inline Helical Brake Motor best suited for?

A: This motor is ideal for use in conveyors, elevators, and a range of industrial machinery requiring reliable operation, instant stopping capability, and continuous duty. Its robust design and high starting torque also make it suitable for heavy-duty processes and automation.

Q: When should I select a motor with a gear ratio up to 120:1?

A: Choose a gear ratio up to 120:1 when your application demands significant torque increase with reduced speed, such as in heavy conveying systems or lift mechanisms. This ratio allows for finer speed control and powerful drive in demanding industrial tasks.

Q: Where can I install this motor, considering its protection features?

A: Thanks to its IP55 rating and TEFC (Totally Enclosed Fan Cooled) design, this motor can be installed in indoor or outdoor industrial environments where dust and low-pressure water exposure may occur. Its robust construction ensures durability even in challenging settings.

Q: What are the benefits of lifetime lubricated bearings in this motor?

A: Lifetime lubricated deep groove ball bearings reduce the need for regular maintenance, extend the motor's operational life, and minimize downtime, offering cost efficiency and reliability for continuous industrial applications.

Q: How do I determine the correct output power for my application?

A: Select the output power (ranging from 0.18 kW to 22 kW) based on your application's torque and speed needs, machine load, and operational requirements. Consult your equipment specifications or manufacturer guidelines to match the power rating accordingly.

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