Inline Helical Gear Reducer

Inline Helical Gear Reducer Specification

Gear Type
Helical

Material
Cast Iron / Alloy Steel

Processing Type
Precision Machined

Gear Tooth Profile
Helical

Gearing Arrangement
Inline

Direction
Bidirectional

Output Torque
Up to 6,500 Nm (Varies by model)

Rated Power
Up to 200 kW

Input Speed
Up to 1800 rpm

Output Speed
10 - 400 rpm (Dependent on gear ratio)

Voltage
220V / 380V / 415V

Efficiency
94% - 98%

Protection Class
IP55

Cooling System
Natural Air Cooled

Service Factor
1.0 to 2.0

Thermal Protection
Available (Optional)

Noise Level
Low Noise Operation

Housing Finish
Powder Coated (Blue)

Mounting Type
Foot Mounted / Flange Mounted

Application Industries
Conveyor Systems, Packaging, Mixers, Crushers, Material Handling

Lubrication
Oil Bath / Synthetic Lubricants

Inline Helical Gear Reducer About

Shruti Engineering manufactures and supplies premium-quality Shaft Mounted Helical Gear Boxes, designed for high efficiency, compact design, and reliable performance in industrial power transmission. These gearboxes are directly mounted on the drive shaft, eliminating the need for additional couplings or foundations, ensuring easy installation and space-saving operation.

Built with precision-engineered helical gears, these gearboxes deliver smooth torque transmission, low noise, and long service life, making them ideal for conveyors, crushers, mixers, and material handling systems.

Engineered for Versatile Applications

These Inline Helical Gear Reducers excel in various industrial settings, including conveyor systems, mixers, crushers, and packaging lines. The gearbox handles rigorous material handling operations with its high output torque and efficiency. Thanks to robust construction and versatile mounting options, integration is seamless across multiple applications, ensuring consistent, reliable performance for manufacturers and operators.

Advanced Features for Long-Term Reliability

Precision machined gears, powder-coated housing, and synthetic or oil-bath lubrication ensure a long service life. The IP55-rated enclosure shields against dust and moisture, while optional thermal protection defends against overheating. The natural air-cooled design promotes steady cooling without added complexity, supporting consistent function even in demanding environments.

FAQ's of Inline Helical Gear Reducer:

Q: How does the Inline Helical Gear Reducer achieve low noise operation?

A: The reducer utilizes a precision-machined, helical gear tooth profile, which facilitates smooth, gradual engagement between gears. This design minimizes vibration and operational noise, creating a quieter working environment even at high power loads.

Q: What applications are best suited for this gear reducer?

A: It is ideal for use in conveyor systems, packaging machinery, mixers, crushers, and general material handling. Its robust construction and bidirectional capability make it versatile for a wide array of industrial operations.

Q: When should synthetic lubricant be used instead of oil bath lubrication?

A: Synthetic lubricants are recommended for environments with wide temperature fluctuations, heavy-duty cycles, or where extended service intervals are desired. Oil bath lubrication is suitable for standard operations where frequent maintenance can be performed.

Q: Where can the gear reducer be mounted within an industrial setup?

A: The reducer offers both foot-mounted and flange-mounted configurations, providing flexibility for installation on machine bases, frames, or directly onto driven equipment, adapting easily to various spatial and mechanical requirements.

Q: What process ensures the durability of this gear reducer's housing?

A: The housing undergoes a powder coating process in blue, enhancing resistance to corrosion, chemicals, and mechanical wear. Combined with the IP55 enclosure rating, this finish ensures the unit's longevity in harsh industrial settings.

Q: How does the gear reducer benefit industrial operational efficiency?

A: With a high efficiency range of 94% to 98%, reliable thermal protection options, and optimized cooling, the reducer maximizes power transmission while minimizing energy loss and downtime, ultimately reducing operational costs.

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