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SHRUTI ENGINEERING
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ELECTRO HYDRAULIC THRUSTER

Crane Thruster Brake

Crane Thruster Brake Specification

Mounting Type
Floor mounting with pre-drilled holes

Usage & Applications
Electric overhead traveling cranes, hoists, conveyors, winches, transfer cars

Part Type
Electro hydraulic thruster actuated brake assembly

Features
Fail-safe design, quick response, easy maintenance, self-lubricated bearings

Noise Level
Less than 65 dB during operation

Brake Type
Electro Hydraulic Thruster Brake

Size
160 mm to 400 mm (shoe width, various options available)

Material
Mild Steel (Frame), Cast Iron (Components), Alloy Steel (Spring)

Pattern Material
Asbestos-free, Non-metallic friction liner

Surface Finish
Powder coated with corrosion-resistant treatment

Standard
IS: 3232 / IS: 9921-1 Compliant

Release Time
0.5 seconds

Finish Color
Blue RAL 5012 (custom on request)

Thruster Capacity
18 kgf, 25 kgf, 34 kgf, 46 kgf (varies per model)

Brake Torque Range
6 Nm to 250 Nm

Insulation Class
Class F (Thruster Motor)

Operating Temperature
-10C to 50C

Voltage
415V AC, 3 Phase, 50 Hz

Cable Entry
M20 Gland Provided

Brake Lining Life
> 1,000,000 operations (standard conditions)

Ambient Humidity
95% RH (non-condensing)

About Crane Thruster Brake

THRUSTER BRAKES WITH 18 Kgs , 34 Kgs THRUSTER
Body: Cast Iron, Mill Duty type (MDT)

Electro Hydraulic Thruster Brake is used to retard the speed of moving machinery and to stop it accurately to the desired position. The breaking force is applied to the brake shoes by a prestressed compression spring.

The brake shoes press on the rotating brake drum retarding its speed, and finally stopping it. Other release devices like pneumatic / hydraulic cylinder or manual release arrangements can be offered on request.

Exceptional Durability and Reliability

Engineered for long service life, the Crane Thruster Brake boasts a brake lining life exceeding 1,000,000 cycles under standard conditions. With its mild steel frame, corrosion-resistant powder coating, and IP-rated class F insulated thruster motor, this brake is built for tough industrial use and demanding environments.

Versatile Applications Across Industries

Designed for electric overhead traveling cranes, hoists, conveyors, and similar equipment, this thruster brake provides reliable fail-safe operation. Its torque range and various shoe widths allow easy integration into diverse applications, from manufacturing plants to warehouses and logistics centers.

Easy Installation and Maintenance

The floor-mount design features pre-drilled holes for simplified installation, while components are manufactured for quick and convenient maintenance. Self-lubricated bearings and asbestos-free liners reduce service downtime, keeping your equipment running efficiently.

FAQ's of Crane Thruster Brake:

Q: How does the electro-hydraulic thruster brake ensure fail-safe operation?

A: This brake employs a fail-safe design, automatically engaging the brake when power is lost or deactivated, ensuring maximum safety for cranes and material handling equipment. The electro-hydraulic mechanism ensures swift brake release within 0.5 seconds upon power application.

Q: What applications is this thruster brake suitable for?

A: The brake is ideal for use with electric overhead traveling cranes, hoists, winches, conveyors, and transfer cars. Its robust construction and adjustable torque range fit varied material handling and industrial motion control requirements.

Q: When should the brake lining be replaced?

A: Brake lining replacement is recommended after approximately 1,000,000 operations under standard usage conditions to maintain optimal performance. Actual intervals may vary based on operating environment and load conditions.

Q: Where is the Crane Thruster Brake typically installed?

A: It is floor-mounted using pre-drilled holes, commonly situated on crane structures, conveyor systems, or other industrial machinery requiring controlled stopping, especially in environments with ambient temperatures between -10C and 50C and up to 95% relative humidity.

Q: What is the process for installing the thruster brake?

A: Installation involves securing the brake assembly to a stable floor surface using the provided pre-drilled mounting holes. An M20 cable gland is provided for electrical connection, and the entire process is designed for ease and straightforward integration with current systems.

Q: How does the design contribute to easy maintenance and longevity?

A: The use of self-lubricated bearings, asbestos-free friction liners, and powder-coated corrosion-resistant surfaces minimizes maintenance requirements, enhancing brake reliability and reducing overall downtime.

Q: What are the key benefits of using this thruster brake in industrial applications?

A: Key advantages include fail-safe functionality, rapid response time, low operational noise, extended brake life, and suitability across a broad range of load capacities, making it a dependable solution for heavy-duty industrial and material handling equipment.

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